Bose-102-css-sm维修电路原理图.pdf

2009 Bose CorporationReference Number 130105-SM Rev. 04Service Manual102 COMMERCIAL SOUND SYSTEMElectronic Copy OnlyRadioFans.CN 收音机爱 好者资料库Electrostatic Discharge Sensitive (ESDS) Device Handling.3Safety Information.4Specifications.5Disassembly/Assembly Procedures . 6-9102 Flush-Mount Loudspeaker.6Figure 1. 102 Flush-Mount Grille Removal.6Figure 2. 102 Flush-Mount Driver Replacement.6102 Surface-Mount Loudspeaker.7Figure 3. 102 Surface-Mount Driver Removal/Replacement.7Figure 4. 102 Surface-Mount Baffle Assembly.8102 System Controller Procedures.8-9Figure 5. 102 System Controller Exploded View.10Figure 6. 102 System Controller Block Diagram .11Test Procedures . 12-15Figure 7. Test Connections for 102F or 102S Loudspeaker.12102 Loudspeaker Test Signals.12102 System Controller Test Procedures . 13102 System Controller Initial Switch Positions.13102 System Controller Frequency Response.14102 System Controller Test Procedures.14-15102 System Controller Voice Channel Response.15102 Loudspeaker Driver Wiring .16Figure 8. 102 Loudspeaker Schematic Diagram (Passive Units).16Figure 9. 102 Loudspeaker Schematic Diagram (Transformer Units).16Figure 10. Tap Selection Switch Wiring (Transformer Units).16Tap Selection Switch Wiring.16102 Flush-Mount Loudspeaker Parts List (Per Figure 10) . 17102 Flush-Mount Loudspeaker Installation Hardware . 17102 Loudspeaker Exploded Views . 18Figure 11a. 102 Flush-Mount Non-RoHS Loudspeaker Exploded View. .18Figure 11b. 102 Flush-Mount RoHS Loudspeaker Exploded View.18102 Surface-Mount Loudspeaker Parts List (Per Figures 11 & 12) . 19102 Surface-Mount Loudspeaker Installation Hardware . 19Figure 12. 102 Surface-Mount Loudspeaker Exploded View.20Figure 13. 102 Surface-Mount Loudspeaker . 21102 System Controller Parts Lists . 22-25102 System Controller Packing List . 25102 Loudspeaker Packing Diagrams . 26-27Figure 14. 102 Flush-Mount Loudspeaker Packing Diagram.26Figure 15. 102 Surface-Mount Loudspeaker Packing Diagram.27Service Manual Revision History.28CONTENTS2RadioFans.CN 收音机爱 好者资料库3 PROPRIETARY INFORMATIONTHIS DOCUMENT CONTAINS PROPRIETARY INFORMATION OFBOSE CORPORATION WHICH IS BEING FURNISHED ONLY FOR THE PURPOSE OF SERVICING THE IDENTIFIED BOSE PRODUCT BY AN AUTHORIZED BOSE SERVICE CENTER OR OWNER OF THE BOSE PRODUCT, AND SHALL NOT BE REPRODUCED OR USED FOR ANY OTHER PURPOSE.CAUTION: THE 102 SYSTEM CONTROLLER CONTAINS NO USER-SERVICEABLE PARTS. TO PREVENT WARRANTY INFRACTIONS, REFER SERVICING TO WARRANTY SERVICE STATIONS OR FACTORY SERVICE.ELECTROSTATIC DISCHARGE SENSITIVE (ESDS)DEVICE HANDLINGThis unit contains ESDS devices. We recommend the following precautions when repairing,replacing, or transporting ESDS devices:Perform work at an electrically grounded work station.Wear wrist straps that connect to the station or heel straps that connect to conductive floor mats.Avoid touching the leads or contacts of ESDS devices or PC boards even if properly grounded.Handle boards by the edges only.Transport or store ESDS devices in ESD protective bags, bins, or totes. Do not insertunprotected devices into materials such as plastic, polystyrene foam, clear plastic bags, bubblewrap, or plastic trays.4SAFETY INFORMATION1. Parts that have special safety characteristics are identified by the ! symbol on schematics or by special notes on the parts list. Use only replacement parts that have critical characteristics recommended by the manufacturer.2. Make leakage current or resistance measurements to determine that exposed parts are acceptably insulated from the supply circuit before returning the unit to the customer. Use the following checks to perform these measurements: A. Leakage Current Hot Check (1) With the unit completely reassembled, plug the AC line cord directly into a 120V AC outlet. Do not use an isolation transformer during this test. Use a leakage current tester or a metering system that complies with American National Standards Institute (ANSI) C101.1 Leakage Current for Appliances and Underwriters Laboratories (UL) 1492 (71). (2) With the unit AC switch first in the ON position and then in the OFF position, measure from a known earth ground (metal water pipe, conduit, etc.) to all exposed metal parts of the unit (antennas, handle bracket, metal cabinet, screwheads, metallic overlays, control shafts, etc.), especially any exposed metal parts that offer an electrical return path to the chassis. (3) Any current measured must not exceed 0.5 milliamp. (4) Reverse the unit power cord plug in the outlet and repeat test. ANY MEASUREMENTS NOT WITHIN THE LIMITS SPECIFIED HEREIN INDICATE A POTENTIAL SHOCK HAZARD THAT MUST BE ELIMINATED BEFORE RETURNING THE UNIT TO THE CUSTOMER. B. Insulation Resistance Test Cold Check (1) Unplug the power supply and connect a jumper wire between the two prongs of the plug. (2) Turn on the power switch of the unit. (3) Measure the resistance with an ohmmeter between the jumpered AC plug and each exposed metallic cabinet part on the unit. When the exposed metallic part has a return path to the chassis, the reading should be between 1 and 5.2 megohms. When there is no return path to the chassis, the reading must be infinite. If it is not within the limits specified, there is the possibility of a shock hazard, and the unit must be repaired and rechecked before it is returned to the customer.5SPECIFICATIONS102 System Controller:Input Level:Music - 100mV or 1V selectableVoice - Mic or line, selectable, variable(AGC calibration)Output Level:1V nominalInput Impedance:Music - 2k ohms, balanced, differentialVoice - 600 ohms, balanced, differentialBass Cut Switch:6 dBDistortion:Less than 0.1% THDCMRR:Greater than 40 dB, all inputsAGC:Attack level - variableAttack time - 5 msRelease time - 200 msMute:Mute level - -30 dB ( with defeat switch on ch. B)Attack time - 5 msRelease time - 2 secondsAccessories:4 rack-mount screws, suppliedDimensions:1 3/4 H x 18 31/32 W x 4 1/4 D(44 mm x 482 mm x 107 mm)102 Flush-Mount and 102 Surface-Mount Loudspeakers:Frequency Response:80 Hz - 18 kHz, 3 dBDistortion: 50 dB down atchannel A.3.5 Sweep the signal generator from80 Hz to 13 kHz at 1 Volt rms.102 SYSTEM CONTROLLER TEST PROCEDURES3.6 The output should be 50 dB downat channel A.3.7 Return the signal to channel A.3.8 Repeat steps 3.2 thru 3.7 forchannel B.4. Maximum Output Test4.1 Apply an 8 Volt rms, 1 kHz signal tothe channel A and B inputs.4.2 The output should be 8 Volts rmsfor both channels. (0 dB 2 dB)5. Distortion Test5.1 Apply a 1 Volt rms, 1 kHz signal tothe channel A and B inputs.5.2 The distortion should be .1% at boththe channel A and B outputs.5.3 Reduce the input signal to .5 Volt rmsand sweep the generator from 80 Hz to12 kHz, measuring the distortion atvarious frequencies.5.3 The distortion should be .1 % atboth the channel A and B outputs.6. Mute Test6.1 Set the Voice Input Switch to the MICposition.6.2 Apply a 1 Volt rms, 1 kHz signal to thechannel A and B inputs.6.3 Reference a dB meter to the channelA or B output.6.4 Take another signal line from thegenerator, or any other line level outputsignal, and quickly add and remove thesignal to the positive (+) input terminal ofthe voice channel.Frequency(Hz)BassSwitchResponse(dB)1,000Normal0 Reference40Normal0 4 dB80Normal+14 +/- 2 dB100Normal+12 +/- 2 dB100Decrease+7.5 +/- 2 dB200Normal+6 +/- 2 dB4,000Normal+7.5 +/- 2 dB13,000Normal+16 +/- 2 dB20,000Normal+6 +/- 4dB157.8 Turn the Opti-Voice level control fullycounterclockwise. The output should be20 mV rms, (0 dB 2 dB).8. Voice Channel Response Test8.1 Apply a 300 mV rms, 1 kHz to thevoice channel input. Reference a dBmeter to the channel A and B output.8.2 Perform the tests listed in the 102System Controller Voice Channel Re-sponse table below.102 System Controller Voice ChannelResponse9. Automatic Gain Control Test9.1 Apply a 2 Volt rms, 1 kHz signal tothe voice channel input.9.2 The output level should be900 mV rms, 100 mV.10. Voice Channel Distortion Test10.1 Apply a 1 Volt rms, 1 kHz signalto the voice channel input.10.2 Measure the distortion at both thechannel A and B outputs. It should beless than .1 %.102 SYSTEM CONTROLLER TEST PROCEDURES6.5 Both music channels should drop30 dB 3 dB.Note: The mute release time is 2 seconds.It may be necessary to repeat procedure6.4 several times to check the mutespecification on both channels.6.6 Move the mute switch on channel B tothe OFF position.6.7 Repeat step 6.4.6.8 Channel A should drop 30 dB 3 dB.Channel B should not be affected.6.9 Return the channel B mute switch tothe ON position.7. Voice Channel TestNote: The voice channel input must beloaded with a 600 ohm input impedance inorder to get the correct output levels.7.1 Apply a 20 mV rms, 1 kHz signalto the voice channel input.7.2 The output should be 20mV rms,(0dB 2dB). Reference a dB meter to thechannel A or B output and proceed.7.3 Move the voice switch to the MICposition.7.4 The output should be 600 mV rms,(+30dB 2 dB).7.5 Return the Voice Switch to the LINEposition.7.6 The output should be 20 mV rms,(0 dB 2 dB).7.7 Turn the Opti-Voice level fullyclockwise. The output should be 600 mVrms, (+ 30 dB 2 dB).Frequency (Hz)Response (dB)10000 Reference80-10 +/- 3dB200+0.5 +/- 2dB8000+3 +/- 2dB20,000-5 +/- 2dB16102 LOUDSPEAKER DRIVER WIRINGFigure 10. Tap Selection Switch Wiring(Transformer Units)Figure 9. 102 Loudspeaker Schematic Diagram (Transformer Units)REDBLACKBLACK-DRIVERWHITE+L1C1R1Crossover components not used in all variations.Figure 8. 102 Loudspeaker Schematic Diagram (Passive Units)25 uf 150 WVFLUSH-MOUNTLOUDSPEAKERS ONLY -TO COMPLY WITH UL1480WHITEBLACKTAP 1OFFTRANSFORMERTAP 6TAP 2REDTAP 3YELLOWTAP 4GREENTAP 5BLUEBLACKL1C1R1CROSSOVER COMPONENTS NOTUSED IN ALL VARIATIONS.TERMINALCOLORFROMARedPositiveterminal of driver5RedTransformer4YellowTransformer3GreenTransformer2BlueTransformer1n/aNot used (off position)Tap Selection Switch Wiring 102 Flush-Mount Loudspeaker Installation Hardware Description *Part Number for Product Code 000889 and 000887 *RoHS Part Number for Product Code 040134 and 040135 Qty INSTALLATION HARDWARE KIT, QUAD SPEAKER 129036 294289-001 1 INSTALLATION HARDWARE KIT, SINGLE SPEAKER 125993 N/A 1 WB-16 WALL BRACKET KIT 125871 N/A 20 PACK 102 Flush-Mount Loudspeaker Parts Lists (per figures 11a and 11b)17 *Product code 040134 (102F 75V 25 WATT) and 040135 (102F 100V 25 WATT) are a RoHS compliant version of the 102F. Only RoHS compliant parts listed in the above chart can be used in the 102F with product code 040134 (102F 100V 25 WATT) and 040135 (102F 70V 25 WATT). Both part numbers listed above can be used in the 102F product code 000887 and 000889. Notes: 1. This component is not used in all versions of the 102 F Loudspeaker. 2. Hardware quantities vary according to variation. Item Number Description *Part Number for Product Code 000889 and 000887 *RoHS Part Number for Product Code 040134 and 040135 Qty Note 1 TRANSFORMER, AUDIO, 70V, 25W TRANSFORMER, AUDIO, 100V, 25W TRANSFORMER, POWER, 25V, 25W TRANSFORMER, POWER, 100V, 8W 130147 130146 130237 125827 291499-001 291498-001 N/A N/A 1 1 2 SWITCH, ROTARY, SINGLE POLE, 6 POSITION 130196 130196 1 1 3 CAP, 25uF, ELECTROLYTIC, BIPOLAR, 85C, 150V, 20% 125959 N/A 1 1 4 CAP, ELECTROLYTIC, BP, 85C, 50V, 10%, 5.0 uF 125780 N/A 1 1 5 RESISTOR, WIRE WOUND, 5W, 10%, 9.1 OHM 125605-9R1 N/A 1 1 6 INDUCTOR, 1.5mH 134705 N/A 1 1 7 DRIVER ASSY, 4.5, FIP, (8 OHM UNITS) DRIVER ASSY, 4.5, (4 OHM & TRANSFORMER UNITS) 124612-5 123561-5D N/A 291024-001 1 1 8 GASKET, DRIVER, 4.5 128407 128407 1 9 SCREW, MACHINE, 8-32X1.25, HEXW, SLOT 171557-12 N/A 1 2 10 SCREW, HILO, 8-18x.75, HEXW, SLOT 171557-12 290977-12 7 2 11 WASHER, FLAT, .188, #8 143295-05 N/A 2 - GRILLE , WHITE (OPTIONAL) 125789 125789 1 - LOGO, BOSE, CIRCULAR 128905 128905 1 - TERMINAL, WIRE WRAP 118008 118008 2 - ADAPTOR, GRILLE 127589 127589 - COVER, OCTAGONAL 126786 126786 1 Figure 11a. 102 Flush-Mount Non-RoHS Loudspeaker Exploded ViewFigure 11b. 102 Flush-Mount RoHS Loudspeaker Exploded View1012101072x3x2x18 102 Surface-Mount Loudspeaker Installation Hardware Description Part Number Qty INSTALLATION HARDWARE KIT, QUAD SPEAKER 129036 1 INSTALLATION HARDWARE KIT, SINGLE SPEAKER 125993 1 WB-16 WALL BRACKET KIT 125871 20 PACK Notes: 1. This component is not used in all versions of the 102 F Loudspeaker. 2. Hardware quantities vary according to variantion. Item Number Description Part Number Qty Note 1 SWITCH, ROTARY, SINGLE POLE, 6 POSITION 130196 1 1 2 TRANSFORMER, AUDIO, 70V, 25W TRANSFORMER, AUDIO, 100V, 25W TRANSFORMER, POWER, 25V, 25W TRANSFORMER, POWER, 100V, 8W 130147 130146 130237 125827 1 1 3 INDUCTOR, 1.5mH 134705 4 RESISTOR, WIRE WOUND, 5W, 10%, 9.1 OHM 125605-9R1 5 CAP, ELECTROLYTIC, BP, 85, 50V, 10%, 5.0 uF 125780 1 1 6 SCREW, TAPP, 8-11 X .75, PAN, XRC/SQ 172672-12 9 1 7 DRIVER ASSY, 4.5, FIP, (8 OHM UNITS) DRIVER ASSY, 4.5, (4 OHM & TRANSFORMER UNITS) 124612-5 123561-5D 1 1 8 GASKET, DRIVER, 4.5 128407 1 9 NUT, PUSH ON, .24 X. 75 125786 2 10 NAMEPLATE, LOGO 123981-1A1 1 11 GRILLE, 101 MM/102S, AL., BLACK GRILLE, 101 MM/102S, AL., WHITE 129769 129770 1 12 INSERT, NUT, DECORATIVE CAP 123991 2 13 CONNECTOR, BARRIER, 2 POS. 124484-02 1 14 GASKET, 102 128410 1 15 INSERT, EXT/INT THREAD 124755 2 - CONNECTOR, PHONE JACK, 2 POS, FEMALE 134677 1 - CONNECTOR, LUG, WIRE WRAP, 1 POS, FEMALE 118008 2 102 Surface-Mount Loudspeaker Parts Lists (per figure 12)19Figure 12. 102 Surface-Mount Loudspeaker Exploded View?Figure 13. 102 Surface-Mount Loudspeaker(Rear View) (Side View)(Bottom View)2122Reference DesignatorDescriptionPart NumberSeeNoteDE01, DE02, DE03, DE51, DE52,DE53, DE54, DG01, DG02, DG03,DG04, DG32, DG35, DG61, DG62Diode, ISS133127376D801, D802, D804, D805Zener, RD16EB1127378DG34LED, SLP5400, WHT127382DG63LED, SEL 111OR, RD127380D803LED, SEL 13103,GRN127381D806 Diode, SLVB201273771QE01, QE02, QE03, QE51, QE52,QG01, QG02, QG05OP-AMP, 2043DD127375QG03I.C., CA3080E127374QG04OP-AMP, 4558127373QG31, QG33, QG34Transistor, 2SC945127385QG32, QG61, QG62Transistor, 2SA733127383QG36, QG37FET, 2SK30127379Q802Transistor, 2SD313127386Q803Transistor, 2SB507127384102 System Controller Parts ListSemiconductorsCapacitorsReference DesignatorDescriptionPart NumberSeeNoteCE03, CE11, CE53, CE61, CG04Ceramic, 330 pf129314CE04, CE14, CE54, CE64, CG08Ceramic, 33 pf129315CE16, CE17, CE66, CE67, CJ01,CJ02, CJ03, CG17Ceramic, .01 uf129316C808, C809 Ceramic, .01 uf1293161CE18, CE68Ceramic, 1000 pf130253CG03, E68Ceramic, 3300 pf129317CG05Ceramic, 220 pf129318CG06Ceramic, 22 pf129319CG18Ceramic, 10,000 pf129320CE05, CE06, CE55, CE56Film, .0056 uf, 5%129321CE07, CE57Film, .047, uf, 5%129322Note:1. ! This part is critical for safety purposes. Failure to use a substitute replacement with thesame characteristics as the recommended replacement part might create shock, fire, and/orother hazards.!23Reference DesignatorDescriptionPart NumberSeeNoteCG09, CG10, CG11, CE08, CE09,CE58, CE59Film, .1 uf, 5%129323CE10, CE60Film, .0068 uf, 5%129324CE12, CE62Film, .27 uf, 5%129325CG12Film, .0022