TS-590S_adjust.pdf

TS-590S 67 Updating the Firmware The fi rmware of the main MCU and DSP can be updated using the “TS-590 Update” update software. Update the firmware according to the procedure displayed in update software. Refer to the help file of the update software for a de- tailed procedure. Download the latest “TS-590 Update” update software from the following URL: software_download.html * The URL may change without notice. Note: Update the fi rmware after replacing the main MCU or Flash memory. Required Test Equipment 1. DC Voltmeter (DC V.M) 1) Input resistance: More than 1M 2) Voltage range: 1.5 to 1000V AC/DC Note: A high-recision multimeter may be used. However, accurate readings can not be obtained for high- impedance circuits. 2. DC Ammeter 1) Current range: 100mA, 1.5A, 30A, high-precision amme- ter may be used. 3. RF VTVM (RF V.M) 1) Input impedance: 1M and less than 3pF, min. 2) Voltage range: 10mV to 300V 3) Frequency range: 10kHz to 500MHz 4. AF Voltmeter (AF V.M) 1) Frequency range: 50Hz to 10kHz 2) Input resistance: 1M or greater 3) Voltage range: 10mV to 30V 5. AF Generator (AG) 1) Frequency range: 200Hz to 5kHz 2) Output: 1mV or less to 1V, low distortion 6. AF Dummy Load (DM. SP) 1) Impedance: 8 2) Dissipation: 3W or greater 7. Oscilloscope Requires high sensitivity, and external synchronization capability (150MHz or greater). 8. Standard Signal Generator (SSG) 1) Frequency range: 50kHz to 60MHz 2) Output: 133dBm/0.1V to 7dBm/1V 3) Output impedance: 50 4) AM and FM modulation can be possible Note: Generator must be frequency stable. 9. Frequency Counter (f. counter) 1) Minimum input voltage: 50mV 2) Frequency range: 150MHz or greater 10. Noise Generator (Noise G.) Must generate ignition noise containing harmonics be- yond 60MHz. 11. Audio Analyzer 12. RF Dummy Load 1) Impedance: 150 and 50 2) Dissipation: 150W or greater 13. Linear Detector 1) Frequency range: 60MHz or greater 14. Power Meter 1) Impedance: 50 2) Dissipation: 300W continuous or greater 3) Frequency limits: 60MHz or greater 15. Spectrum Analyzer 1) Frequency range: 100kHz to 140MHz or greater 2) Bandwidth: 1kHz to 3MHz 16. Tracking Generator 17. Directional Coupler 18. Monitor Receiver 19. Microphone MC-43S or MC-60S8 20. Distortion Meter 21. Double Signal Pad (50) Preparation Unless otherwise specifi ed, knobs and switches should be set as follows. POWER .ON NOTCH . Center AF .MIN RF .MAX SQL .MIN Front panel Rear panel ADJUSTMENT TS-590S 68 Service Jig ACC 2 connector short plug Use the same adjustment jig as the TS-570. How to use the ACC 2 connector short plug Insert the adjustment jig into the ACC 2 connector lo- cated on the rear panel of the transceiver. Adjustment Mode Outline 1. You can adjust the transceiver in service adjustment mode (adjustment using the panel keys) or with manual adjustment (turning a coil and trimmer, etc). The service adjustment mode (hereinafter referred to as “adjust- ment mode”) has 63 items (Menu No. 00 to 62) and all adjustment data is stored in the EEPROM (X53-446 A/3: IC309). 2. You can enter adjustment mode and change each setting data. 3. New data is written to the EEPROM by performing Menu No. 60 writing. Operation procedures in adjustment mode 1. How to start the adjustment mode Insert the adjustment jig into the ACC 2 connector lo- cated on the rear panel of the transceiver. Turn the transceiver ON while pressing the MIC key and NR key, to enter adjustment mode and the Menu No. appears on the Memory channel number display. Remove the adjustment jig from the transceiver when the Menu No. appears. Menu No. 2. Select the adjustment mode Menu No. Turn the MULTI/CH knob to change the Menu No. 3. Change the adjustment mode setting data Setting data can be changed using the or key. 4. Write the adjustment mode data Press the or key on the main unit or the UP or DWN key on the microphone on Menu No. 60. 5. Cancel the adjustment mode Press the CLR key to return to normal VFO mode. Note: When the power is turned OFF during the adjustment mode, adjustment mode is canceled. Adjustment Mode Menu (Menu No. 0062) No. Adjustment Item Display Condition Frequency (MHz) RX IF (MHz) Mode 00 CAR Point 10M 2.7k1.8173USB 0111M 2.7k1.8111USB 0211M 500H1.8111CW 03HF 11M IF GainHF11 GAIN14.211USB 04HF 73M IF GainHF73 GAIN14.273USB 0511M Mix BALHF11 BAL0.13611USB 0673M Mix BALHF73 BAL0.10073USB 07AGC ReferenceAGC REF14.273USB 08 HF S-Meter HF.SSB S1 14.211USB09HF.SSB S9 10HF.SSB SF 11 HF FM S-Meter HF.FM. S1 29.273FM 12HF.FM.SFUL 13 HF FM Squelch HF.FM.SQ.TH 29.273FM 14HF.FM.SQ.TI 1550M IF Gain50. GAIN50.273USB 16 50M S-Meter 50.SSB S1 50.273USB1750.SSB S9 1850.SSB SF 19 50M FM S-Meter 50.FM S1 50.273FM 2050.FMSFUL 21 50M FM Squelch 50.FM.SQ.TH 50.273FM 2250.FM.SQ.TI 23ALC ReferenceALC REF14.173USB 24 POC/ Power Meter POC 100W14.1 73CW25P.MTR 100W14.1 2650M 100W50.1 ADJUSTMENT TS-590S 69 No. Adjustment Item Display Condition Frequency (MHz) RX IF (MHz) Mode 27 POC/ Power Meter 50P.M100W50.1 73CW 28POC 50W 14.1 29P.MTR 50W 30POC 25W 31P.MTR 25W 32POC 10W 33P.MTR 10W 34POC 5W 35P.MTR 5W 36TX GainTGC 14M14.173CW 37 ALC Meter ALC.START 14.173CW 38ALC.MAX 39 TGC TGC LW0.136 11 CW 40TGC 1.8M1.83 41TGC 3.5M3.51 42TGC 5M5.30 43TGC 7M7.01 44TGC 10M10.1 45TGC 18M18.1 46TGC 21M21.1 47TGC 24M24.9 7348TGC 28M29.1 49TGC 50M50.1 50 PGC PGC 50W 14.173CW 51PGC 25W 52PGC 10W 53PGC 5W 54 FM Deviation DEV.WIDE 29.1 11 FM 55DEV.NAROW73 56 CurrentCURRENT28.073USB 57PROSWR PRO14.1 73 USB 58 SWR HF SWR14.1USB 5950M SWR50.1USB 60WRITEWRITE ROM- 61CHECKSUMM-CHKSUM- 62Display check - MENU No.61 is a checksum confi rmation mode The checksum of the main MCU, the panel MCU, and the DSP can be confi rmed using the key or key. The checksum value of the main MCU appears on the 7 segment display while M-CHKSUM appears on the 13 segment display. The checksum value of the panel MCU appears on the 7 segment display while P-CHKSUM appears on the 13 segment display. The checksum value of the DSP appears on the 7 seg- ment display while D-CHKSUM appears on the 13 seg- ment display. Main MCU Checksum display Panel MCU Checksum display DSP Checksum display ADJUSTMENT TS-590S 70 ADJUSTMENT Display Check ItemCondition MeasurementAdjustment Specifi cations / Remarks Test- equipment UnitTerminalUnitPartsMethod 1. Setting and full reset 1) Connect the DC cord to the DC power supply. DC IN: DC 13.8V 2) Full reset (1) Turn the transceiver ON by pressing the power switch while the A/B key is pressed, and the reset con- fi rmation message appears. (2) Turn the MULTI/CH control and select “FULL RESET”. (3) Press A/B to perform the Full reset. Front panel LCDAfter displaying “HELLO”, the display is reset as follows; DISP f.: 14.000.00 Mode: USB Meter: ALC ANT: 1 AGC PRE Display should be normal. Should be at the reset fre- quency. 2. LCD all seg- ments light 1) Menu No.: 62CheckLCD all segments light. PLL Section ItemCondition MeasurementAdjustment Specifi cations / Remarks Test- equipment UnitTerminalUnitPartsMethod 1. LO2 level1) Display f.: 14.100MHz Mode: FM Disconnect the cable from CN508 and insert a cable from the spectrum analyzer. After the adjustment, con- nect the cable to CN508. Spectrum analyzer Control (B/3) CN508 (LO2) Control (B/3) L505Level max.15dBm or more 2. LO2 (62.4MHz) frequency 1) Display f.: 14.100MHz Mode: FM Disconnect the cable from CN508 and insert a cable from the frequency counter. After the adjustment, con- nect the cable to CN508. f. counterTC50162.4MHz40Hz Note: If the SO-3 is installed in the transceiver, do not make the LO2 (62.4MHz) frequency adjustment. 3. LO1 level1) Display f.: 1.900MHz Mode: USB Disconnect the cable from CN654 and insert a cable from the spectrum analyzer. After the adjustment, con- nect the cable to CN654. Spectrum analyzer CN654 (LO1) L668 L673 L677 Level max.7dBm or more 2) Display f.: 7.1500MHz Mode: USB Disconnect the cable from CN654 and insert a cable from the spectrum analyzer. After the adjustment, con- nect the cable to CN654. L671 L676 L681 Level max.3dBm or more 4. Lock voltage 1) Display f.: 14.100MHz Mode: FM DC V.MCVTC8012.5V0.1V TS-590S 71 ADJUSTMENT Receiver Section ItemCondition MeasurementAdjustment Specifi cations / Remarks Test- equipment UnitTerminalUnitPartsMethod Perform the following in the adjustment mode. Item 4 and 822. To terminate the adjustment menu in the middle, save your settings with Menu No. 60. 1. Trap frequency (E type only) 15.5MHz 1) Display f.: 15.501MHz Mode: USB PRE-AMP: ON Tracking generator Spectrum analyzer Rear panel TX-RX (A/2) ANT 1 CN201 TX-RX (A/2) TC102Adjust TC102 to get a null point at 15.501MHz as shown. 15.501MHz 11.7MHz2) Display f.: 11.700MHz Mode: USB PRE-AMP: ON TC101Adjust TC101 to get a null point at 11.7MHz as shown. Repeat the trap frequency adjust- ment 2 to 3 times, alternating between 15.5MHz and 11.7MHz. 11.7MHz 2. HF BPF1) Display f.: 7.200MHz Mode: USB PRE-AMP: ON L133 L150 L167 Adjust the coils to obtain the frequency response as shown. 6.9MHz 7.5MHz 2) Display f.: 14.200MHz Mode: USB PRE-AMP: ON L134 L153 L168 K type 13.9MHz 14.5MHz E type 13.9MHz 14.5MHz 3. IF Trap (73.095MHz) 1) Display f.: 50MHz Mode: USB PRE-AMP: ON L135Adjust L135 at 73.095MHz to mini- mum level. 73.095MHz TS-590S 72 ADJUSTMENT ItemCondition MeasurementAdjustment Specifi cations / Remarks Test- equipment UnitTerminalUnitPartsMethod 4. MCF (11.374MHz) 1) Menu No.: 54 Mode: USB Spectrum analyzer setting Center f.: 11.374MHz Frequency span: 20kHz XdB/DIV: 10dB TG level: 0dBm RBW: 300Hz VBW: 1kHz Connect the tracking genera- tor output to CN301. Connect the spectrum ana- lyzer input to CN302. Tracking generator Spectrum analyzer TX-RX (A/2) CN301 CN302 TX-RX (A/2) L301 L302 Adjust the coils to obtain the frequency response as shown. 11.374MHz 6dB6dB 3kHz 3kHz 5. MCF (73.095MHz) 1) Display f.: 29.200MHz Mode: FM Spectrum analyzer setting Center f.: 73.095MHz Frequency span: 100kHz XdB/DIV: 10dB TG level: 0dBm RBW: 3kHz VBW: 10kHz Connect the tracking genera- tor output to CN303. Connect the spectrum ana- lyzer input to CN304. CN303 CN304 L326 L374 L375 L376 73.095MHz 3dB3dB 7.5 kHz 7.5 kHz 6. RX Trap 11.3745MHz 1) Display f.: 21.4MHz Mode :USB PRE-AMP: ON SSG f.: 11.3745MHz SSG output: 30dBm (7.07mV) SSG AF V.M Rear panel ANT 1 EXT. SP L253 L255 Check S-meter is not appear. AF output min. Repeat adjust for 2 to 3 times. If S-meter is appear, turn SSG level settings down until S- meter is not appear. 44.150MHz2) Display f.: 21.4MHz Mode: USB PRE-AMP: ON SSG f.: 44.150MHz SSG output: 30dBm (7.07mV) TC105Check S-meter is not appear. AF output min. 7. FM discrimi- nator 1) Display f.: 29.200MHz Mode: FM PRE-AMP: ON AF output: 0.63V/8 SSG f.: 29.200MHz SSG output: 53dBm (0.501mV) MOD: 1kHz DEV: 3kHz SSG Oscilloscope AF V.M Distortion meter DM.SP Audio analyzer L595Adjust the L595 to AF maximum output of 0.63V/ 8 ohms. Check the distortion and the waveform is a good sine wave. AF max. 2.3% or less 8. 1st mixer balance 1) Adjustment of VR261VR261Adjust the volume position of VR261 as shown. Q 3 2) Menu No.: 06 (100kHz, USB) PRE-AMP: OFF SSG: OFF SSG AF V.M Rear panel ANT 1 EXT. SP VR321Noise min. TS-590S 73 ADJUSTMENT ItemCondition MeasurementAdjustment Specifi cations / Remarks Test- equipment UnitTerminalUnitPartsMethod 9. Carrier point (XF473 10.695M /2.7k) 1) Menu No.: 00 (1.81MHz, USB) AGC: OFF SSG1 f.: 1.81010MHz SSG2 f.: 1.81290MHz SSG output: 33dBm (5.01mV) SSG1 SSG2 2 signal pad Oscilloscope Rear panel TX-RX (A/2) ANT 1 TP2 (CAR) Front panel or Change the adjust- ment values to get the waveform as shown. OK NG 10. Carrier point (XF474 11.374M /2.7k) 1) Menu No.: 01 (1.81MHz, USB) AGC: OFF SSG1 f.: 1.81010MHz SSG2 f.: 1.81290MHz SSG output: 33dBm (5.01mV) 11. Carrier point (XF475 11.374M /500) 1) Menu No.: 02 (1.81MHz, CW) AGC: OFF SSG1 f.: 1.80970MHz SSG2 f.: 1.81030MHz SSG output: 33dBm (5.01mV) 12. AGC start level (11M) 1) Menu No.: 03 (14.2MHz, USB) SSG f.: 14.201MHz SSG output: 110dBm (0.707V) SSG Oscilloscope AF V.M DM.SP Rear panel ANT 1 EXT.SP Adjust data until the display shown “1 to 2”. 13. AGC start level (73M) 14M 1) Menu No.: 04 (14.2MHz, USB) SSG f.: 14.201MHz SSG output: 110dBm (0.707V) 14. HF SSB S-meter S1 1) Menu No.: 08 (14.2MHz, USB) SSG f.: 14.201MHz SSG output: 107dBm (1V) Set the SSG, then press the or key. S-meter lights up to S1 posi- tion. S92) Menu No.: 09 (14.2MHz, USB) SSG output: 81dBm (19.9V) S-meter lights up to S9 posi- tion. Full scale (Lights up all) 3) Menu No.: 10 (14.2MHz, USB) SSG output: 21dBm (19.9mV) S-meter lights up all. 15. HF FM S-meter S1 1) Menu No.: 11(29.2MHz, FM) SSG f.: 29.200MHz SSG output: 117dBm (0.316V) MOD: 1kHz DEV: 3kHz S-meter lights up to 1dot posi- tion. Full scale (Lights up all) 2) Menu No.: 12 (29.2MHz, FM) SSG output: 95dBm (3.98V) S-meter lights up all. 16. HF FM SQL thresh- old 1) Menu No.: 13 (29.2MHz, FM) SSG output: OFF MOD: 1kHz DEV: 3kHz 17. HF FM SQL tight 1) Menu No.: 14 (29.2MHz, FM) SSG f.: 29.200MHz SSG output: 113dBm (0.501V) MOD: 1kHz DEV: 3kHz 18. AGC start level (73M) 50M 1) Menu No.: 15 (50.2MHz, USB) SSG f.: 50.201MHz SSG output: 114dBm (0.4V) Adjust data until the display shown “1 to 2”. TS-590S 74 ADJUSTMENT ItemCondition MeasurementAdjustment Specifi cations / Remarks Test- equipment UnitTerminalUnitPartsMethod 19. 50M SSB S-meter S1 1) Menu No.: 16 (50.2MHz, USB) SSG f.: 50.201MHz SSG output: 111dBm (0.63V) SSG Oscilloscope AF V.M DM.SP Rear panel ANT 1 EXT.SP Front panel or Set the SSG, then press the or key. S-meter lights up to S1 posi- tion. S92) Menu No.: 17 (50.2MHz, USB) SSG output: 85dBm (12.6V) S-meter lights up to S9 posi- tion. Full scale (Lights up all) 3) Menu No.: 18 (50.2MHz, USB) SSG output: 25dBm (12.6mV) S-meter lights up all. 20. 50M FM S-meter S1 1) Menu No.: 19 (50.2MHz, FM) SSG f.: 50.2MHz SSG output: 117dBm (0.316V) MOD: 1kHz DEV: 3kHz S-meter lights up to 1dot posi- tion. Full scale (Lights up all) 2) Menu No.: 20 (50.2MHz, FM) SSG output: 95dBm (3.98V) S-meter lights up all. 21. 50M FM SQL thresh- old 1) Menu No.: 21 (50.2MHz, FM) SSG output: OFF MOD: 1kHz DEV: 3kHz 22. 50M FM SQL tight 1) Menu No.: 22 (50.2MHz, FM) SSG f.: 50.200MHz SSG output: 113dBm (0.501V) MOD: 1kHz DEV: 3kHz Writing data: After items 4 and 822 have been adjusted; 1) Menu No. : 60 2) or key: Push once time. Display “rEAdy” “good” (If “nG” is displayed, enter data again.) 3) CLR key: Push once time. 23. S/N Check (Reference) 1) Display f.: Refer to Table 1. AF output: 0.63V/8 AGC: FAST SSG f.: Refer to Table 1. However, USB : +1kHz