AN-PRC-132_direct_support_TM11-5820-1102-23P_1993.pdf

TM 11-5820-1102-23P ORGANIZATIONAL AND DIRECT SUPPORT MAINTENANCE REPAIR PARTS AND SPECIAL TOOLS LIST FOR RADIO SET, AN/PRC-132 (NSN 5820-01-320-8831) (EIC:N/A) Distribution authorized to the Department of Defense and DOD contractors only for official use or for administrative or operational purposes. This determination was made on 15 December 1991. Other requests for this document will be referred to Commander, US Army Communications-Electronics Command and Fort Monmouth, ATTN: AMSEL-LC-LM-LT, Fort Monmouth, New Jersey 07703-5007. DESTRUCTION NOTICE - Destroy by any method that will prevent disclosure of contents or reconstruction of the document. HEADQUARTERS, DEPARTMENT OF THE ARMY 15 AUGUST 1993 TM 11-5820-1102-23P Technical ManualHEADQUARTERS DEPARTMENT OF THE ARMY No.11-5820-1102-23P Washington, DC, 15 August 1993 ORGANIZATIONAL AND DIRECT SUPPORT MAINTENANCE REPAIR PARTS AND SPECIAL TOOLS LIST FOR RADIO SET, AN/PRC-132 (NSN: 5820-01-320-8831) (EIC: N/A) Current as of 15 May 1993 REPORTING ERRORS AND RECOMMENDING IMPROVEMENTS You can help improve this manual. lf you find any mistakes, or if you know of a way to improve the procedures, please let us know. Mail your letter, DA Form 2028 (Recommended Changes to Publications and Blank Forms) or DA Form 2028-2 located in back of this manual direct to: Commander, US Army Communications- Electronics Command and Fort Monmouth, ATTN: AMSEL-LC-LMLT, Fort Monmouth, New Jersey 07703-5007. In either case a reply will be furnished direct to you. TABLE OF CONTENTS Page Section IINTRODUCTION . . . . . . . . . . . . . . . . . .1 Section IIREPAIR PARTS LIST . . . . . . . . . . . . . . . .1-1 Group 00AN/PRC-132 Radio Set . . . . . . . . . . . .1-1 Group 01RT-1648/PRC-132 . . . . . . . . . . . . . . 2-1 0101 Radio Final Assembly . . . . . . . . . . . . . 3-1 010101 Control Panel Cover Assembly . . . . . 4-1 010102 Rear Panel Cover Assembly . . . . . . . . 5-1 010103 Housing Assembly . . . . . . . 6-1 01010301 Power Amp, A13 (No parts breakdown at this level) 010104 Chassis Assembly . . . . . . . . 7-1 01010401Processor Board Assembly, A1 (No part breakdown at this level) 01010402 1st LO Board Assembly, A2 (No parts breakdown at this level) 01010403 2nd LO Board Assembly, A3 (No parts breakdown at this level) 01010404 RE Product Detector Board Assembly,A7 (No parts breakdown at this level) Illus/ Figure 1 2 3 4 5 6 7 i TM 11-5820-1102-23P Group 02 Section III Section IV TABLE OF CONTENTS - Continued PageIllus/ Figure 01010405 2nd IF Board Assembly, A8 (No parts breakdown at this level) 01010406 1st IF Board Assembly, A9 (No parts breakdown at this level) 01010407 Mixer Board Assembly, A10 (No parts breakdown at this level) 01010408Filter 1-4 Board Assembly, All (No parts breakdown at this level) 01010409Filter 5-7 Board Assembly, A12 (No parts breakdown at this level) 01010410 Interconnect Board Assembly, A14 (No parts breakdown at this level) 01010411 Card Cage Assembly (No parts breakdown at this level) 01010412Control Panel Assembly (No parts breakdown at this level) 0101041201 Front Panel Board Assembly, A16 (No parts breakdown at this level) CY-8629/PRC-132 . . . . . . . . . . . . . . . . 8-1 8 0201 Cover Assembly . . . . . . . . . . . . . . 9-1 9 0202 Housing . . . . . . . . . . . . . . . . . . 10-1 10 020201 CY PC Subassembly (No parts breakdown at this level) SPECIAL TOOLS LIST (Not applicable) CROSS-REFERENCE INDEXES National Stock Number Index . . . . . . . . . . I-1 Part Number Index . . . . . . . . . . . . . . . I-2 Figure and Item Number Index . . . . . . . . I-4 ii TM 11-5820-1102-23P CHAPTER 1 INTRODUCTION 1.SCOPE This manual lists and authorizes spares and repair parts; special tools; special test, measurement, and diagnostic equipment (TMDE); and other special support equipment required for the performance of organizational and direct support maintenance of Radio Set, AN/PRC-132. It authorizes the requisitions, issue, and disposition of spares, repair parts and special tools as indicated by the source, maintenance, and recoverability (SMR) codes. 2.GENERAL This Repair Parts and Special Tools List is divided into the following sections: a.Section II. Repair Parts List. A list of spares and repair parts authorized by this RPSTL for use in the performance of maintenance. This list also includes parts which must be removed for replacement of the authorized parts.Parts lists are composed of functional groups in ascending item number sequence, with the parts in each group listed in ascending item number sequence. Figure numbers are listed directly beneath the group header. Bulk materials are listed in item name sequence. Repair part kits are listed separately in their own functional group within Section Il. Repair parts for reparable special tools are also listed in this section. Items listed are shown on the associated illustration. b. Section III. Special Tools List. Not applicable. c. Section IV. Cross-Reference Indexes. A list, in National item identification number (NIIN) sequence, of all National stock numbered items appearing in the listing, followed by a list in alphameric sequence of all part numbers appearing in the listings. National stock numbers and part numbers are cross-referenced to each illustration figure and item number appearance. The figure number and item number index lists figure and item numbers in numeric sequence and cross-references National stock number, Commercial and Government Entity Code, and part numbers. 3.EXPLANATION OF COLUMNS (Section II and Ill) a.Item No. (Column (1). Indicates the number used to identify items called out in the illustrations. b. SMR Code (Column (2). The source, maintenance, and recoverability (SMR) code is a five- position code containing supply/requisitioning information, maintenance category authorization criteria and disposition instruction, as shown in the following breakout: 1 TM 11-5820-1102-23P NOTE Complete repair: Maintenance capacity, capability, and authority to perform all corrective maintenance tasks of the “repair” function in a use/user environment in order to restore serviceability to a failed item. (1) Source code. The source code tells you how to get an item needed for maintenance, repair, or over- haul of an end item/equipment. Explanations of source codes follows: Code Explanation Stocked items: use the applicable NSN to request/ requisition items with these source codes. They are authorized to the level indicated by the code entered in the third position of the SMR code. NOTE Items coded PC are subject to deterioration. Items with these codes are not to be requested/ requisitioned individually. They are part of a kit which is authorized to the maintenance category indicated in the third position of the SMR code. The complete kit must be requisitioned and applied. Items with these codes are not to be requested/ requisitioned individually. They must be made from bulk material which is identified by the part number in the description and usable on code (UOC) column and listed in the Bulk Material group of the repair parts list. If the item is authorized to you by the third position code of the SMR code, but the source code indicates it is made at a higher category, order the item from the higher category of maintenance. Items with these codes are not to be requested/ requisitioned individually. The parts that make up the assembled item must be requisitioned or fabri- cated and assembled at the category of mainte- nance indicated by the source code. If the third po- sition code of the SMR code authorizes you to re- place the item, but the source code indicates the item is assembled at a higher category, order the item from the higher category of maintenance. 2 Code XA - XB - XC - XD - (2) TM 11-5820-1102-23P Explanation Do not requisition an “XA” coded item. Order its next higher assembly. If an “XB” item is not available from salvage, order it using the CAGEC and part number given. Installation drawing, diagram, instruction sheet, field service drawing, that is identified by manufacturers part number Item is not stocked. Order an “XD” coded item through normal supply channels using the CAGEC and part number given, if no NSN is available. NOTE Cannibalization or controlled exchange, when authorized, may be used as a source of supply for items with the above source codes, except for those source coded “XA” or those aircraft support items restricted by requirements of AR 750-1. Maintenance Code. Maintenance codes tell you the category of maintenance authorized to USE and REPAIR support items. The maintenance codes are entered in the third and fourth positions of the SMR code as follows: (a) The maintenance code entered in the third position tells you the lowest maintenance category authorized to remove, replace, and use an item. The maintenance code entered in the third position will indicate authorization to one of the following categories of maintenance. CodeApplication/Explanation C - O - F- H - L- D- Crew or operator maintenance done within organizational or aviation maintenance. Organizational or aviation unit category can remove, replace, and use the item. Direct support or aviation intermediate category can remove, replace, and use the item. General support category can remove, replace, and use the item. Specialized repair activity can remove, replace, and use the item. Depot category can remove, replace, and use the item. (b) The maintenance code entered in the fourth position tells whether or not the item is to be repaired and identifies the lowest maintenance category with the capability to do complete repair (i.e., perform all authorized repair functions). This position will contain one of the following maintenance codes. NOTE Some limited repair may be done on the item at a lower category of maintenance,if authorized by the Maintenance Allocation Chart (MAC) and SMR codes. CodeExplanation O - F- H - L - D- Z - B - Organizational or aviation unit is the lowest category that can do complete repair of the item. Direct support or aviation intermediate is the lowest category that can do complete repair of the item. General support is the lowest category that can do complete repair of the item. Specialized repair activity (designate the specialized repair activity) is the lowest category that can do complete repair of the item. Depot is the lowest category that can do complete repair of the item. Nonreparable. No repair is authorized. No repair is authorized. (No parts or special tools are assigned for the maintenance of a “B” coded 3 TM 11-5820-1102-23P item.) However, the item may be reconditioned by adjusting, lubricating, etc., at the user category. (3) Recoverability code. Recoverability codes are assigned to items to indicate the disposition action on unserviceable items. The recoverability code is entered in the fifth position of the SMR code as follows: Recoverability CodeApplication/Explanation Z - O - F- H - D - L - A - Nonreparable item. When unserviceable, condemn and dispose of the item at the category of maintenance shown in the third position of SMR code. Reparable item. When uneconomically reparable, condemn and dispose of the item at organizational or aviation unit category. Reparable item. When uneconomically reparable, condemn and dispose of the item at direct support or aviation intermediate category. Reparable item. When uneconomically reparable, condemn and dispose of the item at general support category. Reparable item. When beyond lower category repair capability, return to depot. Condemnation and disposal of item not authorized below depot category. Reparable item. Condemnation and disposal not authorized below specialized repair activity (SRA). Item requires special handling or condemnation procedures because of specific reasons (e.g., precious metal content, high dollar value, critical material, or hazardous material. Refer to appropriate manuals/directives for specific instructions. c.CAGEC (Column (3). The Commercial and Government Entity Code (CAGEC) is a 5-digit numeric code which is used to identify the manufacturer, distributor, or Government agency, etc., that supplies the item. d. Part Number (Column (4). Indicates the primary number used by the manufacturer (individual, company, firm,corporation, or Government activity), which controls the design and characteristics of the item by means of its engineering drawings, specifications, standards, and inspection requirements to identify an item or range of items. NOTE When you use an NSN to requisition an item, the item you receive may have a different part number from the part ordered. e. Description and Useable on Code (UOC) (Column (5). This column includes the following information. (1) The Federal item name and, when required, a minimum description to identify the item. (2) The physical security classification of the item is indicated by the parenthetical entry (N/A) - Not Applicable. (3) Items that are included in kits and sets are listed below the name of the kit or set. (4) Spare/repair parts that make up an assembled item are listed immediately following the assembled item line entry. (5) Part numbers for bulk materials are referenced in this column in the line entry for the item to be manufactured/fabricated. (6) When the item is not used with all serial numbers of the same model, the effective serial 4 TM 11-5820-1102-23P numbers are shown on the last line of the description (before UOC). (7) Usable on code, when applicable (para 5). f.Qty (Column (6). Indicates the quantity of the item used in the breakout shown on the illustration figure, which is prepared for a functional group, subfunctional group, or an assembly. A “V” appearing in this column in lieu of a quantity indicates that the quantity is variable and the quantity may vary from application to application. 4. EXPLANATION OF COLUMNS (Section IV) a.National Stock Number (NSN) Index. (1) Stock number column. This column lists the NSN by National item identification number (NIIN) sequence. The NIIN consists of the last nine digits of the NSN. When using this column to locate an item, ignore the first four digits of the NSN. When requisitioning items use the complete NSN (13 digits) sequence. (2) Fig. column. This column lists the number of the figure where the item is identified/located. The illustrations are in numerical sequence in sections II and III. (3) Item column. The item number identifies the item associated with the figure listed in the adjacent Fig. column. This item is also identified by the NSN listed on the same line. b. Part Number Index. Part numbers in this index are listed by part number in ascending alphameric sequence. (1) CAGEC column. This column lists the Commercial and Government Entity Code (CAGEC). (2) Part number column. This column indicates the part number assigned to the item. (3) Stock number column. This column lists the National stock number for the associated part number and manufacturer iden