LAMBDA-EMI EMS Series Operation 电路图.pdf

LAMBDA EMI 405 ESSEX ROAD, NEPTUNE, NJ 07753 TEL: (732) 922-9300 FAX: (732) 922-9334 OPERATOR MANUAL FOR EMS POWER SUPPLY 83-473-000 Revision J MODEL SERIAL NUMBER RadioFans.CN 收音机爱 好者资料库 Table of Contents 4 - 14.1 PRINCIPLES OF OPERATION 4 - 14 THEORY OF OPERATION 3 - 133.11 LOAD CONNECTION 3 - 123.10 REMOTE TURN ON 3 - 123.9.1 REMOTE SENSING (P.S. WITH OUTPUT VOLTAGE OVER 300V ) 3 - 123.9 REMOTE SENSING (P.S. WITH OUTPUT VOLTAGE 300V OR LESS) 3 - 113.8 REMOTE METERS (P.S. WITH OUTPUT OF 300V OR LESS) 3 - 113.7 SERIES OPERATION MASTER/SLAVE 3 - 103.6 SERIES OPERATION 3 - 93.5 PARALLEL OPERATION - MASTER/SLAVE 3 - 83.4 PARALLEL OPERATION 3 - 63.3.3 REMOTE PROGRAMMING OF CURRENT CHANNEL 3 - 43.3.2 REMOTE PROGRAMMING OF VOLTAGE CHANNEL 3 - 33.3.1 LOCAL PROGRAMMING 3 - 23.3 PROGRAMMING MODES 3 - 23.2.3 OUTPUT NULLING 3 - 23.2.2 CONSTANT CURRENT MODE 3 - 23.2.1 CONSTANT VOLTAGE MODE 3 - 23.2 OPERATING MODES 3 - 13.1 FRONT PANEL 3 - 13 OPERATING INSTRUCTIONS 2 - 32.4 ELECTRICAL INSPECTION 2 - 22.3.1 EMC REQUIREMENTS 2 - 12.2 LOCATION 2 - 12.1 VISUAL INSPECTION 2 - 12 INSPECTION AND INSTALLATION 1 - 81.11 RETURNING EQUIPMENT 1 - 71.10 MODEL NUMBER 1 - 71.9 COOLING 1 - 61.8 RSTL CONTROLLER BOARD 1 - 61.7 OVERVOLTAGE PROTECTION (FOR OUTPUTS 300 VDC) 1 - 61.6 OVER TEMPERATURE PROTECTION 1 - 61.5.2 OPERATING TEMPERATURE 1 - 61.5.1 ELECTRICAL INSTALLATION CATEGORIES 1 - 61.5 ENVIRONMENTAL SPECIFICATIONS 1 - 51.4 OVERALL EFFICIENCY 1 - 51.3.8 PHYSICAL SPECIFICATIONS 1 - 51.3.7 METER TOLERANCE 1 - 41.3.6 REMOTE PROGRAMMING 1 - 41.3.5 STABILITY 1 - 41.3.4 TRANSIENT RESPONSE 1 - 31.3.3 REGULATION 1 - 21.3.2 AC INRUSH CURRENT 1 - 21.3.1 INPUT POWER 1 - 21.3 SPECIFICATIONS 1 - 11.2 SAFETY PRECAUTIONS 1 - 11.1 INTRODUCTION 1 - 11 GENERAL INFORMATION 83-473-000 Revision H iTable of Contents RadioFans.CN 收音机爱 好者资料库 5 - 35.4 TROUBLESHOOTING 5 - 25.3.3 CURRENT CHANNEL AND AMMETER CALIBRATION 5 - 25.3.2 VOLTAGE CHANNEL AND VOLTMETER CALIBRATION 5 - 15.3.1 ANALOG METER ZERO CALIBRATION 5 - 15.3 CALIBRATION 5 - 15.2 INSPECTION AND CLEANING 5 - 15.1 INTRODUCTION 5 - 15 CALIBRATION AND TROUBLESHOOTING 4 - 54.5.10 TRANSISTOR DRIVE FOR THE 2KW/2.5KW AND 5KW 4 - 54.5.9 TRANSISTOR DRIVE FOR THE 600W/1KW 4 - 54.5.8 PULSE WIDTH MODULATOR FOR THE 2.5KW/5KW 4 - 44.5.7 PULSE WIDTH MODULATOR FOR THE 600W/1KW 4 - 44.5.6 AUTOMATIC CROSSOVER 4 - 44.5.5 CURRENT CONTROL CHANNEL 4 - 44.5.4 VOLTAGE CONTROL CHANNEL 4 - 44.5.3 SET-POINT REFERENCE 4 - 34.5.2 OVER CURRENT PROTECTION 4 - 24.5.1 SUPERVISORY FUNCTIONS 4 - 24.5 A100 CONTROL BOARD 4 - 24.4 OUTPUT SECTION 4 - 14.3 A200 INVERTER BOARD 4 - 14.2 INPUT SECTION 83-473-000 Revision H iiTable of Contents RadioFans.CN 收音机爱 好者资料库 List of Figures 4 - 1FIGURE 4.1: SIMPLIFIED EMS POWER SUPPLY 3 - 12FIGURE 3.15: REMOTE SENSING 3 - 11FIGURE 3.14: SERIES OPERATION, MASTER/SLAVE 3 - 10FIGURE 3.13: SERIES OPERATION 3 - 10FIGURE 3.12: PARALLEL OPERATION, MASTER/SLAVE 3 - 9FIGURE 3.11: PARALLEL OPERATION 3 - 8 FIGURE 3.10: REMOTE PROGRAMMING BY EXTERNAL CURRENT, CURRENT MODE 3 - 8 FIGURE 3.9B: REMOTE PROGRAMMING BY EXTERNAL VOLTAGE, CURRENT MODE (AS PER OPTION) 3 - 7 FIGURE 3.9A: REMOTE PROGRAMMING BY EXTERNAL VOLTAGE, CURRENT MODEL 3 - 7 FIGURE 3.8: REMOTE PROGRAMMING BY EXTERNAL RESISTANCE, CURRENT MODE 3 - 6 FIGURE 3.7: REMOTE PROGRAMMING BY EXTERNAL CURRENT, VOLTAGE MODE. 3 - 5 FIGURE 3.6B: REMOTE PROGRAMMING BY EXTERNAL VOLTAGE,VOLTAGE MODE (AS PER 0 - 10V OPTION). 3 - 5 FIGURE 3.6A: REMOTE PROGRAMMING BY EXTERNAL VOLTAGE, VOLTAGE MODE 3 - 4 FIGURE 3.5: REMOTE PROGRAMMING BY EXTERNAL RESISTANCE, VOLTAGE MODE 3 - 3FIGURE 3.4: LOCAL PROGRAMMING 3 - 3FIGURE 3.3 REAR PANEL “D” CONNECTOR 3 - 2FIGURE 3.2: OPERATING MODES 3 - 1FIGURE 3.1: FRONT PANEL, (5KW MODEL SHOWN) 2 - 2FIGURE 2.1: DELTA TO WYE CONNECTION List of Tables 5 - 3TABLE 5.1: TROUBLESHOOTING GUIDE 3 - 13TABLE 3.3: RECOMMENDED WIRE SIZE FOR LOAD CONNECTION 3 - 3TABLE 3.2: TB1/J1 3 - 1TABLE 3.1: FRONT PANEL CONTROLS AND LEDS 1 - 7TABLE 1.7: MODEL NUMBER 1 - 5TABLE 1.6: PHYSICAL SPECIFICATIONS 1 - 5TABLE 1.4: REMOTE PROGRAMMING ACCURACY 1 - 4TABLE 1.3: RIPPLE FOR THREE PHASE 1 - 2TABLE 1.1: INPUT POWER 83-473-000 Revision H iiiTable of Contents 1 GENERAL INFORMATION 1.1INTRODUCTION This manual contains instructions for the operation and maintenance of the 600W, 1KW, 2KW, 2.5KW, and 5KW EMS power supply series manufactured by Lambda EMI, Inc. of Neptune, NJ. The EMS series has been developed specifically for laboratory test and burn-in applications. The EMS supply produces a well regulated adjustable DC voltage or current source. NOTE: This manual contains information, instructions and diagrams which apply to a variety of standard constructions. If special features or modifications have been installed, the specific instructions peculiar to that modification are contained in Addenda and take precedence where conflicts exist. Please take care to refer to the correct information for your unit. 1.2SAFETY PRECAUTIONS All EMS power supplies are designed to minimize the risk of fire or shock hazard operation. This instrument received comprehensive mechanical and electrical inspection prior to shipment. Nevertheless, certain safety precautions must be observed. Only technically competent personnel familiar with the principles of electrical safety should operate this supply. To prevent fire or shock hazard, the power supply should not be exposed to water or moisture. Electrical safety should be maintained at all times. Lethal voltages are developed within the power supplys enclosure. Therefore, the power supply must always be unplugged prior to removing the cover. If the input to the power supply is hardwired, the circuit breaker must be secured and the line fuses removed. Of course, dangers are inherent in high voltage equipment. However, a power supply with a low voltage output is also potentially dangerous considering the amount of energy (current) the supply is capable of delivering. In addition to the steady state energy available, power supplies are typically terminated by very large capacitors, which can deliver huge surge currents capable of vaporizing metallic objects such as screwdrivers or jewelry. This could result in molten metal being sprayed. Proper care and judgment must always be observed. 1.Ensure all covers are in place and securely fastened and the required ground is connected prior to supplying input AC power. 2.Proper grounding from the input AC power is required to reduce the risk of electric shock. Ensure that the ground connected has at least the same gauge wire as the supply leads. 3.Where high leakage exists and there is a warning label on the rear panel, the protective earth ground must be connected. ( Symbol for protective earth ground). 4.Use extreme caution when connecting input AC power and never apply the incorrect input voltage, refer to ratings label. 83-473-000 Revision J 1 - 1 General Information 5.Use extreme caution when connecting the high voltage output cable including the separate ground connecting the supply to the load. 6.Ensure all load capacitors are completely discharged prior to connection. Never handle the output cable when the power supply is operating. 7.Always replace fuses with the same type and Volt/Amp ratings. 8.Never attempt to operate the power supply in any manner not described in this manual. 9.Never remove DANGER and WARNING labels from the power supply, and replace lost or damaged labels immediately. 10. The power supply should only be serviced by Lambda EMI factory qualified personnel. 1.3SPECIFICATIONS All performance specifications, unless otherwise stated, are defined in the local programming configuration. Ripple, programming speed, transient response and stability are optimized with the power supply so configured. 1.3.1 INPUT POWER The following provides the maximum input current at a given output power, phase, input voltage and the recommended wire size to be used for input connection. 4.11411.0396-48447-6335K 4.11412.0360-44047-6335K 10.41025.3180-22047-6335K 4.11412.4374-45647-6335K 4.11413.5342-41847-6335K 10.41024.0190-25047-6335K 10.41027.4180-22047-6312.5K 6.51216.5190-25047-6332.5K 10.41021.9180-22047-6312K 10.41020.8190-25047-6312K 4.11410.4190-25347-6311K 10.41022.090-11047-6311K 6.51218.8105-12547-6311K 4.11413.290-11047-631600 2.6166.3190-25347-631600 4.11411.3105-12547-631600 mm2AWG Recommended Wire Size for AC input Max. Input Current Input voltage (Vrms) Frequency (Hz) PhaseOutput Power Rating of Supply (W) Table 1.1: Input Power 1.3.2 AC INRUSH CURRENT Soft start is standard on all EMS models. Input line current during turn-on, turnoff, power interruption, or reapplication is less than that at full load. 83-473-000 Revision J 1 - 2 General Information 1.3.3 REGULATION A. A regulation of less than 0.1 % of the maximum rated output is maintained over the entire range of the input line voltage given in table 1.1 B. Voltage Mode: A load change of 100% (from full load to no load) will cause an output voltage deviation of less than 0.1% of maximum output voltage. C. Current Mode: A load change of 100% (from full load to a short) will cause an output current deviation of less than 0.1% of maximum output current. 250 250 250 EMS 600-1.6 EMS 600-3.3 EMS 600-4 1000 2000 2500 150 150 150 EMS 300-3.5 EMS 300-6 EMS 300-8 1000 2000 2500 120 120 120 EMS 150-7 EMS 150-13 EMS 150-16 1000 2000 2500 100 100 100 EMS 100-10 EMS 100-20 EMS 100-25 1000 2000 2500 100 100 100 100 EMS 80-7.5 EMS 80-13 EMS 80-25 EMS 80-30 600 1000 2000 2500 100 75 75 75 EMS 60-10 EMS 60-18 EMS 60-33 EMS 60-40 600 1000 2000 2500 100 75 75 75 EMS 40-15 EMS 40-25 EMS 40-50 EMS 40-60 600 1000 2000 2500 100 75 75 75 EMS 30-20 EMS 30-33 EMS 30-65 EMS 30-80 600 1000 2000 2500 100 75 75 75 EMS 20-30 EMS 20-50 EMS 20-100 EMS 20-125 600 1000 2000 2500 100 75 75 75 EMS 10-60 EMS 10-100 EMS 10-200 EMS 10-250 600 1000 2000 2500 100 75 75 75 EMS 7.5-75 EMS 7.5-130 EMS 7.5-250 EMS 7.5-300 600 1000 2000 2500 Max. Ripple (mV)p-p CarrierModel NumberWatts Table 1.2: Ripple for Single Phase 83-473-000 Revision J 1 - 3 General Information 250 250 EMS 600-4 EMS 600-8 2500 5000 150 150 EMS 300-8 EMS 300-16 2500 5000 120 120 EMS 150-16 EMS 150-33 2500 5000 100 100 EMS 100-25 EMS 100-50 2500 5000 100 100 EMS 80-30 EMS 80-60 2500 5000 75 75 EMS 60-40 EMS 60-80 2500 5000 75 75 EMS 40-60 EMS 40-125 2500 5000 75 75 EMS 30-80 EMS 30-165 2500 5000 75 75 EMS 20-125 EMS 20-250 2500 5000 75 75 EMS 10-250 EMS 10-500 2500 5000 75 75 EMS 7.5-300 EMS 7.5-600 2500 5000 Max. Ripple (mV) p-p Carrier Model NumberWatts Table 1.3: Ripple for Three Phase 1.3.4 TRANSIENT RESPONSE The voltage transient resulting from switching the load from 70% to 100% of full load will be less than 10% of the maximum output voltage of the supply. The voltage will recover to 2% of its original value within 650 s for units up to 20v. For units above 20 volts the recovery time is increased by a factor of Vmax / 20. 1.3.5 STABILITY Maximum deviation in either voltage or current mode for an eight (8) hour period is 0.05% of max. output under conditions of constant line, load and temperature. 1.3.6 REMOTE PROGRAMMING All EMS models are capable of being remotely programmed by means of an external resistance, external DC voltage source or an external DC Current source. The remote programming controls all switching action in the power supply. The following table provides the remote programming accuracy at full output. 83-473-000 Revision J 1 - 4 General Information CAUTION! Hazardous voltages may be present on the terminal block or inside the J1 connector. Insure unit is powered off and disconnected prior to servicing. Refer to Section 1.2 Voltage Mode 5% 2.5 % 5 % 2.5 % Output Voltage 0 - 1 mA 0 - 5K0-10Vdc0-5 VdcProgramming Method Current Mode 5% 2.5% 2.5 % 5 % 2.5% Output Current 0 - 1 mA 0- 1000-100 mVdc0-10 Vdc0-5 VdcProgramming Method Table 1.4: Remote Programming Accuracy 1.3.7 METER TOLERANCE The tolerance of an analog front panel voltmeter or ammeter at full scale is 2 % of full scale. The tolerance of a digital front panel voltmeter or ammeter at full scale is 2 % of full scale. 1.3.8 PHYSICAL SPECIFICATIONS 27605332148191335.255KW 1635457184819293.52KW/2.5KW 818432174819441.75600W/1KW kglbsmminchesmminchesmminches WEIGHTDEPTHWIDTHHEIGHTPOWER (W) Table 1.6: Physical Specifications 1.4OVERALL EFFICIENCY Efficiency ranges from 69% to 85% depending on the output voltage. Units with higher output voltages have higher efficiency. Efficiency is measured at nominal input line voltage and full load (maximum current and maximum voltage). 83-473-000 Revision J 1 - 5 General Information 1.5ENVIRONMENTAL SPECIFICATIONS ?Operating Temperature: 0-50C without derating ?Storage Temperature: -40 to +85C ?Operating Humidity: 20 - 95% RH non-condensing ?Storage Humidity: 20-95% RH non-condensing ?Altitude: 10,000 ft. 1.5.1 ELECTRICAL INSTALLATION CATEGORIES ?Overvoltage Category II ?Pollution Degree 2 1.5.2 OPERATING TEMPERATURE All EMS power supplies are capable of continuous duty performance without deviation from their specifications in ambient temperatures between 0C and 50C. The output voltage temperature coefficient is 0.02%/C of the rated output voltage. The output current temperature coefficient is 0.03%/C of the rated output current. For ambient temperatures between 50C and 70C the supplys output power is de-rated by a factor of 5% per 1C. Units may be safely stored at temperatures of -55C to +85C. 1.6OVER TEMPERATURE PROTECTION Automatic protection against excessive temperatures is provided by a thermostat mounted on the heat sink. If the heat sink temperature reaches allowable maximum temperature, the unit will shut down to prevent damage. An automatic restart circuit will be activated once safe operating temperature levels are restored. 1.7OVERVOLTAGE PROTECTION (FOR OUTPUTS 300 VDC) The Overvoltage protection circuitry, adjustable from the front panel, is standard on all EMS models. This circuitry will short circuit (crowbar) the power supplys output to protect the load, and turns the control circuitry off if the output voltage reaches the preset value. This protection is effective regardless of the cause of the overvoltage. 1.8RSTL CONTROLLER BOARD This is an optional board that can be installed at the customers request. Units which have RSTL installed have all the features of a standard unit except Remote Sense. The installation of the RSTL would require an additional 1.75” to the height of the power supply. The board is designed for remote computer control, functionally duplicating the controls on the front panel of the power supply. These controls select the programming levels (Voltage and Current), and provide metering of the supplys output. The RSTL, when set in the REMOTE mode, disables the front panel controls (the meters still read), and asserts control of the power supply. RSTL is not currently available in CE m