Pioneer-HTP305SW-sub-sm电路图 维修手册.pdf

1 HTP305-SW PIONEER CORPORATION4-1, Meguro 1-Chome, Meguro-ku, Tokyo 153-8655, Japan PIONEER ELECTRONICS SERVICE, INC.P.O.Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER CORPORATION 1999 CONTENTS 1. SAFETY INFORMATION . 2 2. DISASSEMBLY .3 3. PACKING, EXPLODED VIEWS AND PARTS LIST .3 4. SCHEMATIC AND PCB CONNECTION DIAGRAMS .6 5. PCB PARTS LIST .8 6. PANEL FACILITIES.9 7. SPECIFICATIONS .10 Service Manual ORDER NO. PET99020 POWERED SUBWOOFER HTP305-SW KUCXC RadioFans.CN 收音机爱 好者资料库 2 HTP305-SW 1. SAFETY INFORMATION This service manual is intended for qualified service technicians; it is not meant for the casual do-it- yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual. Improperly preformed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not a qualified to perform the repair of this product properly and safely, you should not risk trying to do so and refer the repair to a qualified service technician. WARNING Lead in solder used in this product is listed by the California Health and Welfare agency as a known reproductive toxicant which may cause birth defects or other reproductive harm (California Health & Safety Code, Section 25249.5). When servicing or handling circuit boards and other components which contain lead in solder, avoid unprotected skin contact with the solder. Also, when soldering do not inhale any smoke or fumes produced. NOTICE (FOR CANADIAN MODEL ONLY) Fuse symbols (fast operating fuse) and/or (slow operating fuse) on PCB indicate that replacement parts must be of identical designation. REMARQUE (POUR MODLE CANADIEN SEULEMENT) Les symboles de fusible (fusible de type rapide) et/ou (fusible de type lent) sur CCI indiquent que les pices de remplacement doivent avoir la mme dsignation. (FOR USA MODEL ONLY) 1.SAFETY PRECAUTIONS The following check should be performed for the continued protection of the customer and service technician. LEAKAGE CURRENT CHECK Measure leakage current to a know earth ground (water pipe, conduit, etc.) by connecting a leakage current tester such as Simpson Model 229-2 or equivalent between the earth ground and all exposed metal parts of the appliance (input/output terminals, screwheads, metal overlays, control shaft, etc.). Plug the AC line cord of the appliance directly into a 120V AC 60Hz outlet and turn the AC power switch on. Any current measured must no exceed 0.5mA. ANY MEASUREMENT NOT WITHIN THE LIMITS OUTLINED ABOVE ARE INDICATIVE OF A POTENTIAL SHOCK HAZARD AND MUST BE CORRECTED BEFORE RERTURNING THE APPLIANCE TO THE CUSTOMER. 2.PRODUCT SAFETY NOTICE Many electrical and mechanical parts in the appliance have special safety related characteristic. These are often not evident from visual inspection nor the protection afforded by them necessarily can be obtained by using replacement components rated for voltage, wattage, etc. Replacement parts which have these special safety characteristics are identified in this Service Manual. Electrical components having such features are identified by marking with a D on the schematics and on the parts list in this Service Manual. The use of a substitute replacement component which dose not have the same safety characteristics as the PIONEER recommended replacement one, shown in the parts list in this Service Manual, may create sock, fire, or other hazards. Product Safety is continuously under review and new instructions are issued from time to time. For the latest information, always consult the current PIONEER Service Manual. A subscription to, or additional copies of, PIONEER Service Manual may be obtained at a nominal charge from PIONEER. +- Reading should not be above 0.5mALeakage current tester Device under test Test all exposed metal surfaces Earth ground Also test with plug reversed (Using AC adapter plug as required) AC Leakage Test RadioFans.CN 收音机爱 好者资料库 3 HTP305-SW 2. DISASSEMBLY G POWER AMP SECTION Remove the 12 screws from the power amplifier. Remove the polyswitch assembly. Remove the connector lead, etc. 3. PACKING, EXPLODED VIEWS AND PARTS LIST NOTES: GParts marked by NSP are generally unavailable because they are not in our Master Spare Parts List. GThe mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation. GParts marked by are not always kept in stock. Their delivery time may be longer than usual or they may be unavailable. G GRILLE SECTION The grill is attached to the cabinet by its bosses applied with adhesive. To detach it, pry it open by inserting a flate blad screwdriver between the cabinet and the grille. G SPEAKER Remove each of the 4 screws. 3.1 PACKING Parts List Operating Instructions268206 RCA Cable Accessory Pack255245 Corner Pad Assy264333 Poly Bag266953 Packing Case267218 Mark DescriptionParts No. RadioFans.CN 收音机爱 好者资料库 4 HTP305-SW 3.2 EXTERIOR SECTION Parts List Mark No.DescriptionParts No.Mark No.DescriptionParts No. Fig. 1 HTP305-SW 1 2 3 456 9 8 7 10 NSP1Cabinet Enclosure264506 NSP2Amplifier Assembly264571 3Grille Assembly264353 NSP4Paper Port Tube256946 NSP5Front Port Ring254306 NSP6Rear Port Ring254346 NSP7Label FTC Sticker268286 NSP8UL-CUL Label268197 9Transducer264724 10Screw (for Amplifier and Trans)221904 5 HTP305-SW 3.3 POWER AMP SECTION Parts List Mark No.DescriptionParts No. 20 22, 25 18 18 19 18 22, 25 4 22 5 14 6 18 1(2/2) 10 8 18 3, 12 19 17 21 16 7 9 18 15 23 18 24 1(1/2) 6 22, 25 Mark No.DescriptionParts No. NSP1Main+Cont. Assy047379 2Nylon Binder080558 3BRKT Cover Heatsink085424 4BRKT PCB A077860 5BRKT PCB D077878 6BRKT PCB C077876 7Cushion Gasket078786 8Cushion Stopper078519 92P Cord077365 10AC Cord046947 11Wire-Kit047424 12Cushion 3x200078829 13BRKT Trans Backup046984 14Heatsink Main064592 15Knob VR072992 16Mold Case080267 17Panel Rear Assy047003 18Screw (M3X10 BL)075640 19Screw (M4X10 BL)075659 20Screw (M3x12 BL)075461 21Trans Power074919 22Screw (3x6 ZC)075153 23Heatsink Diode064596 24Trans Backup047073 25Washer (3.2x6.5xt0.5)075818 http:/getMANUAL.com 6 HTP305-SW 4. SCHEMATIC AND PCB CONNTCTION DIAGRAMS NOTE FOR SCHEMATIC DIAGRAMS (Type 1A) 1. When ordering service parts, be sure to refer to PARTS LIST of EXPLODED VIEWS or PCB PARTS LIST. 2. Since these are basic circuits, some parts of them or the values of some components may be changed for improve- ment. 3. RESISTORS: Unit: k:k, M:M, or unless otherwise noted. Rated power: 1/4W, 1/6W, 1/8W, 1/10W unless otherwise noted. Tolerance: (F): 1%, (G): 2%, (K): 10%, (M): 20% or 5% un- less otherwise noted. 4. CAPACITORS: Unit: p:pF or F unless otherwise noted. Ratings: capacitor (F)/voltage(V) unless othrewise noted. Rated voltage: 50V except for electrolytic capacitors. 5. COILS: Unit: m:mH or H unless otherwise noted. 6. VOLTAGE AND CURRENT: : Signal voltage at rated output. or V: DC voltage (V) at no input signal unless otherwise noted. Value in ( ) is DC voltage at rated power. mA or mA: DC current at no input signal unless otherwise noted. 7. OTHERS: or : Adjusting point. : Measurement point. The mark found on some component parts indicates the im- portance of the safety factor of the parts. Therefore, when re- placing, be sure to use parts of identical designation. 8. SCH-& ON THE SCHEMATIC DIAGRAM: SCH-& indicates the drawing number of the schematic dia gram. (SCH stands for schematic diagram.) 9. SWITCHES (Underline indicates switch position): MAIN + CONT. ASSY S501 : PHASE Rev / Norm S502 : AUTO POWER ON/OFF V NOTE FOR PCB DIAGRAMS 1. Partnumbers in PCB diagrams match those in the schematic diagrams. 2. A comparison between the main parts of PCB and schematic diagrams is shown below. 7 HTP305-SW 8 HTP305-SW 5. PCB PARTS LIST NOTES: GParts marked by NSP are generally unavailable because they are not in our Master Spare Parts List. GThe mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation. GParts marked by are not always kept in stock. Their delivery time may be longer than usual or they may be unavailable. Mark No.DescriptionPart No.Mark No.DescriptionPart No. SEMICONDUCTORS IC501, IC502, IC503IC BA4558070211 IC504IC NJM4558D-D070131 IC601IC UPC1237HA070293 Q501, Q502, Q604, Q620TR 2SC2785 KEF T068806 Q503, Q505, Q804TR DTC124ESA T069297 Q504, Q601, Q602, Q603TR 2SA1175 KEF T068611 Q605TR 2SA1145 OY T068602 Q606TR 2SC2705 OY T068796 Q608TR 2SC2235 O068765 Q609TR 2SA965 O068581 Q612TR 2SC2784 EF T068804 Q613, Q803TR DTA124ESA T069250 Q801TR 2SC1815 Y:GR T068741 Q802TR 2SA1015 Y T068587 D501, D502, D503, D504, D505, D507, D508, D601, D602, D603, D60D 1SS133 T-77069460 D506LED BL-B5134 RED069823 D801D RBV401069590 D803, D804, D805, D806D 1SR139-100 T-32069532 D807, D808ZD MTZ13B T069173 CAPACITORS C501Electrolytic S 50V 108M T066329 C502, C503, C504Ceramic S YB 50V 221K T065404 C505, C506, C514, C515, C522, C523, C805, C806, C807, C808Electrolytic S 35V 100M T066288 C507, C508PEST S 50V 473J T065118 C509PEST S 50V 683J T065141 C510PEST S 50V 333J T065092 C511, C608, C617, C810Electrolytic S 25V 220M T066347 C512Electrolytic S 16V 221M T066361 C516, C517, C612, C613, C614, C618Ceramic S YF 50V 103Z T065452 C521Electrolytic S 50V 228M T066377 C601PEST S 50V 124K T065026 C602Electrolytic S 50V 478M T066459 C603Ceramic S YB 50V 222K T065407 C604Ceramic S SL 500V 100D065694 C605Ceramic S YB 50V 102K T065385 C606, C607Ceramic S SL 500V 181K065732 C611PEST S 50V 473K T065123 C615Electrolytic S 6.3V 101M T066296 C616Electrolytic S 25V 478M T066455 C619Ceramic S SL 50V 408D T065784 C801, C802Electrolytic SMH 50V 682M 22F067012 C803, C804Electrolytic S 25V 221M T066364 C809Ceramic S YF 50V 223Z T065457 C851PESTM R40KI 275V 103M065262 RESISTORS R501, R504, R514, R523, R803, R804CARBONR H 1/6W 222J T067155 R502, R518, R519, R646CARBONR H 1/6W 104J T067079 R503, R602, R618CARBONR H 1/6W 473J T067248 R505CARBONR H 1/6W 271J T067175 R506, R613, R619, R806CARBONR H 1/6W 102J T067069 R507, R508, R513, R520, R521, R525, R528, R529, R534, R536, R610, R643, R645CARBONR H 1/6W 103J T067074 R509CARBONR H 1/6W 243J T067171 R510CARBONR H 1/6W 274J T067182 R511, R641, R805CARBONR H 1/6W 223J T067160 R512CARBONR H 1/6W 333J T067207 R515CARBONR H 1/6W 474J T067252 R516, R527, R532CARBONR H 1/6W 105J T067083 R517CARBONR H 1/6W 224J T067163 R522, R648CARBONR H 1/6W 563J T067273 R526, R530CARBONR H 1/6W 183J T067136 R531, R533CARBONR H 1/6W 471J T067240 R535CARBONR H 1/6W 513J T067260 R601, R604CARBONR H 1/6W 472J T067243 R603CARBONR H 1/6W 331J T067200 R605CARBONR H 1/6W 181J T067129 R606, R607CARBONR RDF16S 181J T26A044817 R608CARBONR H 1/6W 153J T067119 R611, R620, 621CARBONR FS 1/4W 151T S067407 R612CARBONR H 1/6W 272J T067179 R614CARBONR H 1/6W 101J T067065 R615CARBONR FS 1/4W 470J S067450 R616, R617, R631, R632CARBONR FS 1/4W 100J S067384 R623, R624, R625, R626METALR RSF 2W 399J S068035 R630CARBONR FS 1/2W 100J S067379 R633CARBONR H 1/6W 822J T067313 R640, R642, R649CARBONR H 1/6W 332J T067203 R807, R808CARBONR FS 1/2W 103J067393 VR501VR XVB121PHJN15 10KA084709 OTHERS Misc064821 Fuse Socket074193 SOCKET FUSE H-0014-1074193 F801FUSE U ST4 250V 2A075066 Screw (3X10 BL)075640 CN501CORD SCN-EH 5P*160077378 CN801CORD ASSY SDN-VH 3P*200077516 CN802CORD ASSY SCN-EH 2P*160077567 CN803CORD SCN-EHR 3P*170077357 BC5015P Connector081506 BC6022P Connector081661 BC8013P Connector081665 BC802Connector B02B-EH081439 BC8033P Connector081465 JK501JACK RCA 1081-01-0300A047225 RLY801Relay046904 9 HTP305-SW REAR SECTION 1 POWER/STANDBY indicator Illuminates RED when the power is being supplied. 2 Subwoofer LEVEL knob Volume of subwoofer is adjusted with this knob. Turn this knob clockwise to raise the level. Starting with “MIN“, turn this knob and raise the volume slowly. If the unit is turned on with the volume set too high, it could cause hearing and/or speaker damage. Do not turn the volume up excessively high. The low frequency sound is apt to be raised too high since it is less disturbing and harder to detect than high frequencies. Caution must be taken here since the amplifier and speaker of the HTP702-SW, HTP202/302-SW will be clipped when the output of the amplifier or receiver is increased with the subwoofer level set to “MAX“. 3 Subwoofer input terminal (LINE LEVEL INPUT) Connect SUBWOOFER OUTPUT terminal of the receiver to this terminal with the accessory RCA cord. If the output of the amplifier (receiver) connected to this unit is high or if the output has a low range boosted by the Bass control, Bass boost, or other means, there may be some sound distortion even if the level of the unit is low- ered. In this case, lower the output level (Volume, Bass control, Bass boost) on the amplifier (or receiver) side. 6. PANEL FACILITIES POWER LINE LEVEL INPUT LEVEL AC120V 60HZ 60W MINMAX 123 10 HTP305-SW 7. SPECIFICATIONS Cabinet Speaker Power Amplifier Input (Sensitivity at 100 Hz/impedance) Turn over Frequency Outline Demension (W x H x D) Weight (without package) Power Requirements Power Consumption Accessories HTP305-SW A floor, bass-reflex type, with a built-in amplifier having a PVC-sheet finishing with a wood pattern. 20cm (8 inch) Continuous Average Power Output is 100 Watts* min, at 4 ohms from 30 Hertz to 200 Heltz with no more than 1%* total harmonic distortion. 550 mV / 33k 120 Hz 291 x 361 x 330 mm 11-9/16 x 14-9/16 x 13 inch 10.6 kg (23 lb 6 oz) 120 VAC 60 Hz 120 W RCA cord (10ft) x 1 Operating instructions x 1 Line level input (Pin - jack) Selecting fine audio equipment such as the unit youve just purchased is only the start of your musical enjoyment. Now its time to consider how you can maximize the fun and excitement your equipment offers. This manufacturer and the Electronic Industries Associations Consumer Electronics Group want you to get the most out of your equipment by playing it at a safe level. One that lets the sound come through loud and clear without annoying blaring or distortion-and, most importantly, without affecting your sensitive hearing. Sound can be deceiving. Over time your hearing “comfort level” adapts to higher volumes of sound. So what sounds “normal” can actually be loud and harmful to your hearing. Guard against this by setting your equipment at a safe level BEFORE your hearing adapts. To establish a safe level: Start your volume control at a low setting. Slowly increase the sound until you can hear it comfortably and clearly, and without distortion. Once you have e