Alpine-Alpage-AL-61-Service-Manual 电路图 维修手册.pdf

SERVICE MANUAL /ILPINE - STEREO CASSETTE DECK /ILPINE -Contents- Specifications . 2 Parts Locations and Disassembly Instructions . 3 to 5 Replacement of Mechanical Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 to 7 Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Packing Assembly Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Packing Method View. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Adjustment Procedures. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 O to 12 Adjustment Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 to 14 Parts Layout on P.C. Board. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 to 21 Wiring Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 to 23 Schematic Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 to 26 Electrical Parts List . 27 to 37 Cabinet Assembly Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 Exploded View (Cabinet) . 39 to 40 Exploded View (Cassette Deck) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 to 42 Cassette Deck Assembly Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 Semi-Conductor Lead Identifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 to 45 Specifications Power Source . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120V, 220 v 240V, AC 50/60 Hz Power Consumption . 35W Tape Speed . 4.76 cm/sec. 1.5% Wow eoT1 J201-2 7tr I I MIC IN J204 l-.o- RI I y-o PIP HEAD HD201-I REC HEAD HD502-I ERASE HEAD HD501 I I BIAS osc P.8. AMP CI REC AMP REC MUTE +B REC+B I I I I .t. i I I f LINE AMP PHONE AMP p-D rP J401 LINE OUTPUT J201-3 I I ,J,. METER AMP LEVEL METER l I MUTE +B (;:;: REC MUTE+B IRFC MIJTFI MUTE +B P.B. +B REC +B P.B. REC MUTE REC I DECK -;FUNCTION i-1!:0Ltt,kROL-KEYS .- TAPE I I STOP I I L_J REMOTE DEgTOR It SWITCHING -i DIN JACK METAL 50.,u t I TIMER ON/OFF METAL S SWITCHING 1-1 SWITCH tD - 0 () ;I: C - m (Q -, m 3 ( Packing Assembly Parts List Symbol Part No. Description No. 101 56B40230G23 Sack, Polyethylene 102 56C61295F01 Tray, Packing 103 56C58368F05 Carton, Packing 104 01V61200F41 Assembly, Pamphlet 104-1 * Sack, Polyethylene 104-2 28T57397F01 Plug, Output 104-3 68P58585F64 Manual, Owners 105 0 30T60805F01 Cord, Set Semko 30T60804F01 Cord, Set UL/CSA 6 30T60974F01 Cord, Sets (SA) 106 01V61900F89 Assembly, Warranty Card 106-1 68P44370P57 Limmited, Warranty 106-2 * Sack, Polyethylene 54B42124G01 54B42124G01 54A57559F01 54A57559F02 o 54B60770F02 54B60770F01 c. 54B60770F04 54A44553G01 54A62364F01 NOTE: * The parts whose parts numbers are not entered will not be supplied. Serial No. (Rear Cover, Carton Packing) Date Cord (Bottom Cover) Side Caution (Side R of Top Cover) Bottom Caution (Bottom Cover) Destination G (Carton Packing) Destination C (Carton Packing) Destination R (Carton Packing) CSA (Rear Cover) AC Inlet (Rear Cover) o : General Foreign model, : North American model, 6: Australian model, Others: Common Packing Method View IOI _-. I -fr +- I -. - -1 9- 102 I AL-61 1 - Adjustment Procedures I Adjust Test I Connection Step Description Mode i Remarks Points Points Instruction Round Tape Speed Playback hole on Line Test Tape: MTT-111 (3 kHz) 1 Tape: Nor the rear of Figure 16 Adjustment NR: Off the motor Out Adjust for 3000 30 Hz (Figure 15) i I Head Height and , Turn the screw A and B to adjust the head height and tilt angle. (Figure 14) 2 Tilt Angle Ad-Use M-300 or Al-500 check bar to check the head height. The tip face of the check bar should justment stay parallel to the head surface to check the tilt angle. (See Note II) Turn the screw until the left and right Playback Head signal levels become maximum and 3 Head Azimuth Tape: Nor Azimuth Line Figure 16 still more with the phase when repro Adjustment NR: Off Screw C Out ducing MTT-114 (10 kHz) (It is neces- (Figure 14) sary to readjust the head height as it moves if azimuth adjustment is too large) Playback Playback Level Tape: Nor VR201 T.P.3 Test Tape: MTT-150 4 Adjustment NR: Off VR202 T.P.4 Figure 17 Adjust for 580mV Monitor : Tape Rec/Pause Tape: Nor Input NR: Off T.P.3 Test signal input: 400 Hz, 300mV 5 Monitor VR203 Figure 18 Adjustment : Source T.P.4 Adjust for 580m V Bias: Off (See Note 1) Rec/Pause I Tape: Nor 6 Monitor Level NR: Off VR403 T.P.5 Figure 18 Conditions at step 5 Adjustment Monitor VR404 T.P.6 Adjust for 580m V : Source Bias: Off Rec/Pause Tape: Nor Level Conditions at step 6 I Level Meter NR: Off VR801 7 Adjustment Monitor VR802 Meter Figure 18 Adjust for O dB : Source Reading Mark) Bias: Off Conditions at step 7 Rec/Play Adjust for 1 .3m V Rec. Current Tape VR501 T.P.1 See chart below for another 8 Adjustment : Metal VR502 T.P.2 Figure 18 typical bias level. NR:Off Bias Level Bias: Off i CrO2 1.3mV NORM 1mV 10- AL-61 Description Mode Adjust Test Connection Remarks Step Points Points Instruction Rec/Play 1 Tape VR505 T.P.1 Figure 18 Test Signal Input: 400 Hz, 300mV : Metal VR506 T.P.2 Adjust for 14m V NR: Off 9 Record/Play Rec/Play 2 Tape VR503 T.P.1 Figure 18 Adjust for 8mV (14mV -4.5 dB) Bias : CrO2 VR504 T.P.2 Adjustment NR: Off Rec/Play 3 Tape VR508 T.P.1 Figure 18 Adjust for 6mV (14mV - 7.5 dB) : Nor T.P.2 NR:Off Note I: Bias Off T.P.9 to ground. D C 8 Figure 14 y,1, Figure 15 Connection Diagram LINE OUT T.P.3,4 ,_._., Df-1-+-00k- Unit ohm AC VTVM PLAY fflNI -tt-< .-.-, Di- PLA YPACK Unit Figure 17 AC VTVM Figure 16 Fregueny Countor LINE IN T.P.1,2/T.P.3,4/T.P .5,6 Signal Generator Unit Figure 18 Distortion Meter -11 - AL-61 Note II Initial Setup 1. Place the gauge plate in a tape transport just as a cassette tape is normally inserted. (Some transports may require cover removal to make easy access to the head and guide area.) 2. Firmly seat the gauge plate on the horizontal locating-surface. The gauge plate has been machined flat to within 0.051 millimeters; therefore, it will indicate any height errors to the locating surfaces. The gauge plate should not rock if the transports cassette locating surfaces are properly adjusted. 3. Bring the heads into the normal play/record position before taking any measurements as detailed in the procedures to follow. Tape Guide Measurement (Figure 19 Place the guide-check bar on its side on the top surface to the gauge plate and slide the bar up to the record heads tape guide fingers. The bar will exactly slide into these fingers if they arP. at the proper height. This will indicate the guide height with respect to the top gauge plate surface. This height is chosen as the nominal lower tape edge position with respect to the Phillips standards. If the guides are high or low, adjust the head and/or adjust the tape guide to the indi- cated height. Figure 19 Head Perpendicularity Measurement I Figure 20 and 21) 1. Position the square end of the guide-check bar against the head surface at its apex. 2. Observe the tilt of the head by using a flashlight to back-illuminate the head-to-bar interface. When the head is prop- erly adjusted, no light will show. 3. If required, place shims under the head fixture on the transport to eliminate tilt. An offset dental mirror is useful for checking head tilt. Head Assembly Back Light from this End Check for visible-,J.,._kl Light at this End Align Guide Check Bar to Desired Mark in Head Penetration Measurement Figure 20 Head Penetration Measurement Guide Check Bar Head I A-, Gauge Plate Head to Bar Interface Tilt Gap of Visible Light Figure 21 Head perpendicularity must be checked before making this measurement. Refer to Figures 20 Q; a:, 0 Q; a:, B9ttom View Z O (!) a:. w a: ID 0: 0 2.HJ,.12_ WHT BLL! -15- Master P.C. Board ,I AL-61 , AL-61 ) -16- Master P.C. Board 1 021 I /2t2 E OV C OV B METAL 50 S 0.64V 0213/214 70JJS 0.lV 120)15 o.rv 0403/404 0405/406 E OV C OV PLAY ov B REC STOP o 7V PAUSE 0501/502 rr: c i: 0503/504 11 N.Mov:. . _ C 4.6V , 0505/506 18 ,M.C OV . _H 5.3V 05111-512 18 j:.c -J 0515 19.SV REC N 8_3V C 12;6V Ml4.IV PLAY ();3V B REC N 89V ll .2V M 14;7V PLAY OV B PLAY 0 7V I IREC ov 0906 t ov C PLAY 0.7V B REC ov REC 0.6V PLAY ov 19.SV REC 19.SV PLAY-9.27V 18.BV lr908 REC av PLAY C STOP PAUSE IS.SY fOWER ON r1:!_9.5V 3sec B :y 20.2V STOP PAUSE IS.Bl,/ E 19.SV I I ; OFF 5.6V 27 B 7.2V C 9.3V 2a 13.?V (TAPE 0910 POSITION) - - 0 E C OV :;y 0.6V B STOP PAUSE OV 0912 E N ov C 17.IV M 16.3V , H _ir. C 0.6V - B N OV C 16.7V- M J6.6V 0913 ; E N OV C 17.lV M 16.3V r,. v C 17.sv M ov B N OV C 16.4V 17.2V D G J l -17 - -18- Control P.C. Board Q603 REW 0.1 V PLAY REC/PLAY 11.9V -c REC/MUTE FF Others 12.0V -REW.,. tl.lf1 8 Others ov QGOI n PLAY REC/ PLAY 0.I V REC/MUTE C FF/REW 11.9V Others 12.0V B REC/PLAY O.B( PLAY REC/MUTE . Others 0/ , 0614 e . o.;i,lV. POWER ON B Q917(BJ Q918(C) tt.1t70.J.Mt50 .J.Mt7P I I I 1. l.4V re I I L l.4V I ,. ( I . i o.14V . I :L.J SW PUS! SW PU$W Q918(Bl Q917CC) -,.- Q602 C ltA: f .: Others I2.0V Q612 Pst?/ pv B Others 0.8V ov tJLfL :, _J (D C a z 0: UJ a: 0 0: IIl Z Cl Cl: Cl: (D 0 r Bottom 1iew -19 - Q611 AL-61 AL-61 0:, Z .J (!) . ; Z -.JO:WCC.WCX: me-o ,p:. m 4.5V ov Q605,606 PAUSE E Others I PAUSE B STOP Others 4 .5V OV 5.2V ov 0.IV C B METAL 70J.JS -9.6V 50J.JS 17f6V METAL 70.,oS I7.3V 50J.JS 0.02V Keyboard P.C. Board - 0608 E PLAY REC/PUY 4,IV REC/MUTE Others ov PLAY 4.9V REC/ PLAY B REC/MUTE 4.BV . FF !REW , rv Others ov BRN RED ffiW YEL IC601 I 5.3V 2 5.3V 3 5.3V 4 - 5 5.3V E, - 5:3V 7 ; 5.3V B ov 9 PACK IN 5.3V PACK OUT OV PLAY,FF /REW IO REC O.IV 4.8 V , Others ov JJ - 12 -GRN ll+IH-BLU 13 PLAY ; REC/PLAY t O.IV REC/ MUT!:, VIO GRY REW 5,2V F O.IV Others ov 14 - . Rsw . . - o.,v 15 16 . lff 5,2V PLAY 1 EC/PLAY .IV REC/MUTEJ Others 5.3V Q921 ov METAL. E 70s 17.34V 50/JS 17.31V Head -20- Board ORG BRN YEL RED Meter P.G: . Board ) Top View -21 - ,z O (!) Jl: UJ a: ma: o a,co I 0- !lti141,.-i,22 cl !: -i: -. , 11111 _ Bottom View I- ,ri o-Q .,(I 0-cJi Wiring Diagram BRN BRN RED RED ORG ORG Timer Switch p_ c Erase Head HD501 ir Transformer Reed AC Socket J 101 BRN RED WHT Play Solenoid SD601 BLU GRN BLK GRY . . WHT . . RED . . . . BRN ORG YEL VIO WHT/PNK: : : : : Blue .Green Black Gray White Red Brown Orange Yellow Violet White/Pink Slide Switch S20I,202,611,612 WHT Control P.C.Boord Connector P-C-Board - z o m - 0 Z w o m W HT / P N K r-_J _J I,-:= M60I RED BR N BL U BL U 0 RG B L K -22- I I I I :? .l!;I OZ .J a:. t.10: w er O:H.,-Qll:CII : . . . =- ! ! -,.:, . l =-=- -:JX lr-r-r- a, 1 0 ,-,- - ,0 r-st ,- ,- -Q I-C ,-_CIJ ID(? ai -m ,_ ,-,- IDCXl ,o Ill r,.;-,.: r-e-,-,- ,o- ID <t ! -ID - r 0 NP -a; N 0 CJ - -IO CX) u5-,.: , -,- 0 _,-. OCJ CX) -w I !:1 _ -I:)- ai i Wiring Diagram BRN BRN RED RED ORG 0 RG Slide Switch S901 Timer Switch P. C .Board BLU GRN BLK GRY WHr RED BRN ORG YEL Erase Head HD501 0 :< 0 w- w tr ,-0 ll: IIl Meter p, C-B6drd Master P-C -Board Power P. C.Bo.ord Head Phone P. C-Board I ORG ORG Casselfe Lamp PLI O I Head 8 RN p.c.Board RED 0 RG WHT tl-i.P W HT i i_L_p YEL RE.D I I I I I I I I I I I I I I I I L-t- -23- AL-61 AL-61 1 AL-61 Schematic Diagram MASTER P.C B I I r-! -, I LINE AMP I I PH0N I I BUFFER AMP I R359 C353 5GK 10/16 + 2 0503,504 lelM 0505,506 Je I :c 5 A E -24-25 AL-61 . AL-61 I -=-=- -, I LINE AMP! PHONE Al p 03-2 ( QI Eo , Part No. Description z .5 fl) 0 J:I E o , Part No. Description z .5 1 2-A 15D58926F02 Cover, Top 41 3-F * Power P .C. Board 2 03S40036U16 Screw, W/Washer (M4 x 6) 42 * Heat Sink 1650MT 3 3-A 01 B60087F02 Assembly, Door 43 3-F * Reed Switch P.C. Board 4 4-A 54C61105F02 Sheet, Display 44 3-F 07C58941F01 Frame, Volume 5 4-A 01 V61200F37 Assembly, Front Panel 45 4-F 64A58934F01 Plate, Volume 6 4-A 03S40012G26 Screw, Tapping (M3 x 6) 46 4-F * Assembly, Master P.C. Board 7 4-8 01 V61200F35 Assembly, Key Board 47 1-H 03S43997P88 Screw, Bind (M2 x 6) Switch ;-=-+-Nl/r-,.a-.=fSI. I L_-_ _J C228 + R243 1.2K 0301,302 2SCl815Y,GR 0211,212,213,214 2SCl815Y,GR P. B EQ SWITCHING 50S 1 P. 8 EQ SWITCHING 70S P. B SWITCHING + 0 -. Ur<, 0 N C313 22/16 + R302 DOLBY 8/C SW S302-1 R326 33K R375 5.I K R377 8.2K . Q .j./- u -./Vr-1 f-<: R345 100 oc5;7 !fr HD502-I Q507,508 D ov METAL G 70S -9.3V 50$ ov s ov REC N 8.3V C 12.6V E M 14. 1 V PLAY n,v . , C 19.5 V . REC N 8.9V C 13.2V B M 14.7V PLAY ov ERASE HEAD HD501 ()._ 0 r<l rN Q507,508 2SK 127-Q AL 64V BIAS CONTROL 0501,502,!a :1 Q504,505,506 :(J 2SCl815-Y,GR 2 L.,t:.=- 0 0 st R557 R558 2 , -+-+-2 _2 _0 _ 22_0 _ ._. DTCI 14N x 2 BIAS i SWITCHING REC MUTE tB SWITCHING 0902 Q901 (J Q902 N 0903 C REC -9.26V PLAY OV 0) (J 0: 0 <! 0) <l. 0 2 D906 MAl65 (J 0 (/) 0) <( 0 2 R931 IOK N:i:; o 2 R932 IOK r- 1 ro101, 10 I 2so1 I I R937 IOK R936 IOK I I -1 ._._ I I S401-6 P.C.BO Q907 Q908 C REC 19.5V PLAY -9.27V All resistance values are in ohms. K = 1,000