HarmanKardon-HKSUB12-sub-sm维修电路原理图.pdf

harman/kardon HKSUB 12 Powered Subwoofer SERVICE MANUAL harman/kardon, Inc. 250 Crossways Park Dr. Woodbury, New York 11797 Rev1 9/2004 RadioFans.CN CONTENTS BASIC SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 DETAILED SPECIFICATIONS . . . . . . . . . . . . . . . . . . . .2 CONTROLS this can be accomplished by carefully pulling them out of the cavities with long-nosed pliers or similar tool. 3) Remove the (6) Phillips screws that are now exposed. 4) Remove the front baffle. 5) Remove the (8) screws that secure the woofer (the screws may have a small adhesive pad atop each screw they will have to be moved or removed); remove the woofer and unplug the wires from the terminals. 6) To service the amplifier, remove the (10) Phillips screws at the rear of the enclosure, and pull the amplifier out of the back. 11 H HK KS SU UB B1 12 2 h ha ar rmma an n/ /k ka ar rd do on n 12 H HK KS SU UB B1 12 2 h ha ar rmma an n/ /k ka ar rd do on n HKSUB12 AMPLIFIER EXPLODED VIEW 13 HKSUB12 harman/kardonHKSUB12 harman/kardon HKSUB 12 BLOCK DIAGRAM Test Set Up and Procedure Equipment needed: Function/signal generator/sweep generator Integrated Amplifier Multimeter Speaker cables Initial Control Settings: Power Switch OFF; Filter OFF Crossover Frequency 150Hz (Full CW) Level MIN (Full CCW) Phase, Standby switches do not matter General Unit Function (UUT = Unit Under Test) 1) From the signal generator, connect one line level (RCA) cable to the Subwoofer Line Level Input jacks L/R on the UUT. Use a Y-cable from a mono source if necessary to connect to both inputs. Do not connect to the single, purple SUB input. 2) Turn on generator; adjust to 90mV, 50 Hz. 3) Plug in UUT; turn the power switch ON. LED should switch from Red to Green. Turn LEVEL control full clockwise (MAX) 4) LED should Green; immediate and vigorous bass response should be heard and felt from port tube opening. 5) Turn off generator, turn LEVEL control full counterclockwise (MIN), and disconnect RCA cable. 6) Connect one pair of speaker cables to Speaker Level input terminal (IN) on UUT. Cables should be connected to an integrated amplifier fed by the signal generator. 7) Turn on generator and adjust so that speaker level input at the amplifier is 1.5V, 50 Hz. Turn LEVEL control full clockwise. 8) Green LED should light; immediate and vigorous bass response should be heard and felt from the port tube opening. Sweep Function 1) Follow steps 6-8 above, using a sweep generator as a signal source. 2) Sweep generator from 20Hz to 300Hz. Listen to the cabinet and drivers for any rattles, clicks, buzzes or any other noises. If any unusual noises are heard, remove woofers and test. Driver Function 1) Remove woofer from cabinet (instructions on exploded view drawing); detach + and - wire clips. 2) Check DC resistance of woofer; it should be 3.3 ohms 10% 3) Connect a pair of speaker cables to driver terminals. Cables should be connected to an integrated amplifier fed by a signal generator. Turn on generator and adjust so that speaker level output is 5.0V. 4) Sweep generator from 20Hz to 1kHz. Listen to driver for any rubbing, buzzing, or other unusual noises. 14 H HK KS SU UB B1 12 2 h ha ar rmma an n/ /k ka ar rd do on n 15 HKSUB12 harman/kardonHKSUB12 harman/kardon 16 HKSUB12 harman/kardonHKSUB12 harman/kardon HKSUB 12 Electrical Parts List PART NO.DESCRIPTIONREFERENCE DESIGNATORQTY Resistors 110- 12472j52Resistor4.7K 1/2W 5% CF R201,2022 110- 14103j26Resistor 10K 1/4W 5% CF R503,504,5103 110- 14222j26Resistor 2.2K 1/4W 5% CF R5111 110- 14432j26Resistor 4.3K 1/4W 5% CF R5061 110- 14472j26Resistor 4.7K 1/4W 5% CF R5051 110- 16102j26Resistor 1K 1/6W 5% CF R153,213,214,215,2545 110- 16103j26Resistor 10K 1/6W 5% CF R128,130,149,150,209,212,216,217,218,220,221,222, 225,228,229,230,232,234,235,240,248,260,270,305, 306,308,311,314,319 29 110- 16104j26Resistor 100K 1/6W 5% CF R122,126,231,263,266,3076 110- 16105j26Resistor 1M 1/6W 5% CF R2591 110- 16122j26Resistor 1.2K 1/6W 5% CF R2651 110- 16124j26Resistor 120K 1/6W 5% CF R2331 110- 16151j26Resistor 150 1/6W 5% CF R2531 110- 16153j26Resistor 15K 1/6W 5% CF R1071 110- 16154j26Resistor 150K 1/6W 5% CF R2521 110- 16182j26Resistor 1.8K 1/6W 5% CF R1451 110- 16183j26Resistor 18K 1/6W 5% CF R2621 110- 16203j26Resistor 20K 1/6W 5% CF R237,238,3093 110- 16205j26Resistor 2M 1/6W CF R2573 110- 16221j26Resistor 220 1/6W 5% CF R1441 110- 16222j26Resistor 2.2K 1/6W 5% CF R1021 110- 16223j26Resistor 22K 1/6W 5% CF R247,255,256,3164 110- 16303j26Resistor 30K 1/6W 5% CF R223,2242 110- 16333j26Resistor 33K 1/6W 5% CF R3101 110- 16393j26Resistor 39K 1/6W 5% CF R1511 110- 16472j26Resistor 4.7K 1/6W 5% CF R200,207,2583 110- 16473j26Resistor 47K 1/6W 5% CF R106,129,219,249,250,251,2647 110- 16474j26Resistor 470K 1/6W 5% CF R127,3122 110- 16512j26Resistor 5.1K 1/6W 5% CF R210,2112 110- 16562j26Resistor 5.6K 1/6W 5% CF R1521 110- 16621j26Resistor 620 1/6W 5% CF R1601 110- 16682j26Resistor 6.8K 1/6W 5% CF R226,2272 110- 16751j26Resistor 750 1/6W 5% CF R3151 110- 16755j26Resistor 7.5M 1/6W 5% CF R3131 110- 16913j26Resistor 91K 1/6W 5% CF R203,204,205,2064 116- 161002f26P.T.C. 10K 1/6W 1% MF R301,3032 116- 161102f26P.T.C. 11.0K 1/6W 1% MFR3021 116- 162200f26P.T.C. 220 1/6W 1% MFR3171 116- 162202f26P.T.C. 22.0K 1/6W 1% MFR3181 110- 20332jk3Resistor 3.3K 2W 5% R1341 113- 50s68j00Cement Res. 0.068 5W 5% R1471 115h203b201Variable Res. 20KB/2VR2021 115h503a102Variable Res. 50KAVR2011 116- 201001jk3xMetal Res. 1.00K 2W 5% R1481 116- 304700jk2xMetal Res. 470 3W 5%R501,5022 1091ttc802j0Resistor TTC- 802(JS) NTC TH11 Capacitors 129- a154j633Metallze Cap. 0.15U 63V 5% MSCC221,2222 129- a224j633Metallze Cap. 0.22uF 63V 5% MSCC2181 17 HKSUB12 harman/kardonHKSUB12 harman/kardon PART NO.DESCRIPTIONREFERENCE DESIGNATORQTY 1302b101k503Disc Cap. 100P 50V 10% C302,303,3063 130- 2b221k503Disc Cap. 220P 50V 10% C200,204,205,207,208,210,211,212,214,220,230,23712 130- 2b470k503Disc Cap. 47P 50V 10% C2291 130- 2f104z503Disc Cap. 0.1U 50V +80/- 20% C107,117,122,144,232,242,245,246,252,254,256,320, 322 13 132- 103j503Mylar Cap. 0.01U 50V 5% C305,3172 132- 103ja03Mylar Cap. 0.01uf 100V 5% C103,1042 132- 104ja03Mylar Cap. 0.1UF 100V 5% C123,503,5043 132- 183j503Mylar Cap. 0.018uF 50V 5% C2231 132- 223ja03Mylar Cap. 0.022uF 100V 5% C2151 132- 273ja03Mylar Cap. 0.027UF 100V 5% C1431 132- 473j503Mylar Cap. 0.047U 50V 5% C2241 132- 563j503Mylar Cap. 0.056U 50V 5% C2161 132- 823j503Mylar Cap. 0.082U 50V 5% C2171 135- 3105m50Electrolytic Cap. 1U 50V 20% C2281 135- 3106m50Electrolytic Cap. 10uF 50V 20% C201,202,206,213,219,231,241,243,251,253,319,32112 135- 3107m10Electrolytic Cap. 100U 10V 20% C114,1152 135- 3107m16Electrolytic Cap. 100uF 16V 20% C2341 135- 3107m35Electrolytic Cap. 100U 35V 20% C507,5082 135- 3225m50Electrolytic Cap. 2.2U 50V 20% C5091 135- 3226m16Electrolytic Cap. 22U 16V 20% C3041 135- 3226m50Electrolytic Cap. 22U 50V 20% C225,505,5063 135- 3227m16Electrolytic Cap. 220U 16V 20% C118,2332 135- 3476m16Electrolytic Cap. 47U 16V 20% C3181 132- 103kb00Mylar Cap. 0.01uF 200V 10% C5001 1385478m63Electrolytic Cap.4700u 63v 20% C501,5022 Semiconductors 192027c1815grTransistor 2SC1815GR Q108,109,113,201,206,207,208,301,3029 192027c2235yTransistor 2SC2235Y Q1111 192028a1015grTransistor 2SA1015GR Q101,107,1123 1921672n5551Transistor 2N5551 Q114,1152 1921682n5401Transistor 2N5401 AI- PNP 350VQ5031 197131n4148Diode 1N4148 D102- 105,143,201- 208,214,215,216,301,30218 199- 15000335Zener Diode 3.3V 1/2W D2131 199- 15000625Zener Diode 6.2V 1/2W D1011 199- 15001605Zener Diode 16V 1/2W D5021 19006m4558dI.C. OPA 4558D U2031 19016tl074cnI.C TL074CN STU201,202,3013 192161tip31cTransistor TIP31C SGSQ5011 192162tip32cTransistor TIP32C SGSQ5021 19510204hgwLED 204HGW 3?D2091 19700kbu606gDiode 6A 800V KBU606GD5011 197101n4004Diode 1n4004D110,5042 Miscellaneous 1201000003Inductor 10W AI YT- C3104- 005 FB1,22 171urwh124dRelay RWH- SH- 124D (1600 ohm)RL11 1740rca326pJACK RCA- 326JK2011 17420810360gSPK JK BP 8PINJK2021 180tms7210vSWITCH SLIDE 6PIN MS7210VSW201,202,2033 150r4055900aTRANSFER POWER 120V/60HzT5011 152u602015AC Line Cord SVT FT- 21 154k31505t0Fuse 3.15A 250V 30mm UL/CSAF5011 15563032iFuse Holder HTB- 32I 30mm UL/CSAfor F5011 180pbr12c11sPUSH SW BR12C11SSW5011 18 HKSUB12 harman/kardonHKSUB12 harman/kardon PART NO.DESCRIPTIONREFERENCE DESIGNATORQTY 16250129001CABLE ASSY 120mm AWG28 WHT W201 1 1751b08v01 8 PIN PITCH=2.0mm W202 1 1751d02v01 2PIN PITCH=3.96mm M100 1 1751d03v013PIN PITCH=3.96mm IST- VH M500 1 16210082007 SW TO FUSE HOLDER WIRE RED AWG18 80mm#1015?8mm 176wjce1CLOSE END TERMINAL CE- 1 193201815t2 CERAMIC ISOLATOR FOR Q10,1 2 600b8401200SCREW TO R/C 4*12 4 602p4300800 SCREW PCB TO BRKT- 4 M3*8 4 602p8300800SCREW R/P TO BRKT- 2,TO 650pf8- bk- 2 M3*8 4 603r8807000SCREW TO XFORMER M8*70 606p8301000SCREW SPK- 2,RCA- 1 3*103 607c8301208 SCREW H/S TO ID150- 1 3*12 607p4300800SCREW PCB TO H/S- 2 3*8 2 607p8300800SCREW R/P TO H/S- 2 3*8 2 650sub240PCB STAND L TYPE t=1.6mm S.P.C.C 2 653hsqlc1004 HEAT SINK 700kb800KNOB 46077- W P.V.C. 2 700rc800aREAR CABINET 268*213*102 A.B.S UL 707ac800BUSHING 4K- 4 NO- BB 2 723a125GASKET 213*15*2.0mm 2 723a125- 1GASKET213*15*1.0t 2 723b125 GASKET 238*15*2.0mm 2 723b125- 1GASKET238*15*1.0t 2 723d125TO PRE PCB- 1 GASKET 170*5*1t 723i125TO LINK WIRE- 1 GASKET150*15*1t UL 723j125TO SPK WIRE GASKET 225*15*1t UL 860a125 TO SPEAKER Power Amp Module PW150D (1010DS150-1) Resistors 118- 12061001jR2,11,29,30RES, 1.00K 1206 5%4 118- 12061002jR7,9,25RES, 10.0K 1206 5%3 118- 120610r0jR22,23RES, 10.0 ohms 1206 5%2 118- 12061201jR31- 46RES, 1.20K 1206 5%16 118- 12062002jR26RES, 20.0K 1206 5%1 118- 12062201jR6,13,16RES, 2.20K 1206 5%3 118- 12062701jR10RES, 2.70K 1206 5%1 118- 12063000jR24RES, 300.0 ohms 1206 5%1 118- 12063301jR14,15,27,28RES, 3.30K 1206 5%4 118- 12063902jR3RES, 39.0K 1206 5%1 118- 12064700jR8RES, 470 ohms 1206 5%1 118- 12064701jR1,5,12RES, 4.70K 1206 5%3 118- 12064702jR17RES, 47.0K 1206 5%1 118- 12064704jR4RES, 4.70M 1206 5%1 118- 120647r0jR20,21RES, 47.0 ohms 1206 5%2 Capacitors 141- c0101k50C4CAP,CA 100pF 50V 10% 1206 NP01 141- c0220k50C5CAP,CA 22pF 50V 10% 1206 SMT NPO 1 141- c0561k50C6CAP,CA 560pF 50V 10% 1206 NPO1 141- c6104m50C2,3,7,8,9,10,11,15CAP,CA 0.1uF 50V 20% 1206 Z5U8 141- c7223k50C13CAP,CA 0.022uF 50V 10% 1206 X7R1 141- d7104ka0C1CAP,NP 0.1uF 100V 10% 1210 X71 19 HKSUB12 harman/kardonHKSUB12 harman/kardon PART NO.DESCRIPTIONREFERENCE DESIGNATORQTY 128e106ma01C16,17CAP,E NP 10uF 100V 20%2 141- d7104kb0CAP,NP 0.1uF 200V 10% 1210 X71 Semiconductors 19016tl072dtsIC1SMD I.C. TL072CDT SGS Dual Op- Amp1 19209124126qsQ1,4,5TRANS, NPN 50V 0.15A 2SC2412K3 19209139066rsQ2,8TRANS, NPN 120V 0.05A 2SC3906K2 19209210376qsQ7,9TRANS, PNP 50V 0.15A 2SA1037K2 19209215146rsQ3,6TRANS, PNP 120V 0.05A 2SA1514K2 19703rls4148sD1,2,3,4,5,6Diode RLS41486 199- 15000563sZ1,2ZENER 5.6V 5% PHILIPS BZX84- C5 V6 2 199- 15001203sZ5,6ZENER 12V 5% PHILIPS BZX84- C122 199- 15001503sZ3,4ZENER 15V 5% PHILIPS BZX84- C152 192232irf9640Q10FET IRF9640 IR P- CH TO2201 192233irf640Q11FET IRF640 IR N- CH TO- 2201 Miscellaneous 1759f40hr2Wafer 40PIN PITCH=2.54mm HR2*40 12214121m4191L1Ferrite core LS- A6206- ST EFD- 301 12214350j4180L2Inductor 35uH 1 06- t3085020PCB TO H/S- 2,PCB TO PCB/H- 4SCREW 3*8 6 06- t31207TO HSQLC1004/ID150- 1SCREW M3*121 HKSUB 12 Mechanical/Packing Parts List Part Number DescriptionQty Not for SaleAmplifier1 30PF14FM- DW04Woofer w/gasket DCR = 3.3 ohms1 sz5999logo1 x1205000Grille1 338- RUB- 00123Grille cups6 XC125009Front baffle1 352- CM04020D202Woofer Screws8 352- FM05034D482Foot/Front Baffle Screws4 352- AM0402D210Amplifier screws 10 WI5321- Bplastic feet4 WI5334- 1rubber feet4 wb6390Outer carton1 ai5271Owners manual1 405- 000- 00227warranty card 1 wp5375Packing foam2 sal5044cable1 20 HKSUB12 harman/kardonHKSUB12 harman/kardon Integrated Circuit Diagrams C B E TIP31C NPN, TIP32C PNP, Q501,502 4558 / TLO72 DUAL OP AMP, U203, IC1 OPAMP, QUAD 14P DIL TL074 U201, 202, 301 TRANS, PNP, 2N5401 TO-92, Q503 TRANS, PNP, 2SA1015GR Q101,107,112 TRANS, NPN, 2N5551 Q114,115 TRANS, NPN, 2SC1815GR 2SC2235, Q108,109,111,113,201,206-208,301,302 123 MOSFET, TO220 IRF640, 9640 Q11, 10 1. G 2. D 3. S 21 H HK KS SU UB B1 12 2 h ha ar rmma an n/ /k ka ar rd do on n 22 HKSUB12 harman/kardonHKSUB12 harman/kardon 23 HKSUB12 harman/kardonHKSUB12 harman/kardon 24 HKSUB12 harman/kardonHKSUB12 harman/kardon Packaging HKSUB 12 OWNERS MANUAL ai5271 CABLE sal5044 PACKING FOAM wp5375 PACKING FOAM wp5375 WARRANTY CARD 405- 000- 00227 OUTER CARTON wb6390 25