AN-GRC-165_RF-301A_repair_parts_TM11-5820-759-20P_1976.pdf

TM 11-5820-759-20P TECHNICAL MANUAL ORGANIZATIONAL MAINTENANCE REPAIR PARTS AND SPECIAL TOOLS LISTS FOR RADIO SET AN/GRC-165 (NSN 5820-00-935-8038) HEADQUARTERS, DEPARTMENT OF THE ARMY DECEMBER 1976 TM 11-5820-759-20P TECHNICAL MANUAL HEADQUARTERS DEPARTMENT OF THE ARMY No. 11-5820-759-20PJ WASHINGTON. DC, 1 December 1976 ORGANIZATIONAL MAINTENANCE REPAIR PARTS AND SPECIAL TOOLS LISTS FOR RADIO SET AN/GRC-165 (NSN 5820-00-935-8038) Current as of 1 July 1976 REPORTING OF ERRORS You can improve this manual by recommending improvements using DA Form 2028-2 (Test) located in the back of the manual. Simply tear out the self-addressed form, fill it out as shown on the sample, fold it where shown, and drop it in the mail. If there are no blank DA Form 20282 (Test) in the back of your manual, use the standard DA Form 2028 (Recommended Changes to Publications and Blank Forms) and forward to the Commander, US Army Electronics Command, ATTN: DRSEL-MA-Q, Fort Monmouth, NJ 07703. In either case a reply will be furnished direct to you. TABLE OF CONTENTS Illus Page Figure Section I. Introduction. 2 II. Repair parts list . 5 Group 00 RadioSetAN/GRC-165 . 5 1 01 Receiver Transmitter RT-902A/GRC-165 . 7 2 02 Antenna Coupler CU-1782A/GRC-165 . 12 3 03 Mounting MT-3975/GRC-165. 14 4 04 Mounting MT-3976/GRC-165 (No parts authorized) 05 Cable Assemblies (No parts authorized) 06 Microphone M - 1431GR (No parts authorized) 07 RadioSetControlC-7648A/GRC-165 . 16 6 0701 Handset H -2801GRC -165 (No parts authorized) 08 Antenna AS-2203/GRC-165. 18 6 Section III. Special tools list (Not applicable) IV. National stock number and part number index. 20 i TM 11-5820-759-20P SECTION I INTRODUCTION 1.Scope This manual lists repair parts required for performance of organizational maintenance of the AN/GRC-165. 2.General This Repair Parts and Special Tools List is divided into the following sections: a.Section II. Repair Parts List. A list of repair parts authorized for use in the performance of maintenance. The list also includes parts which must be removed for replacement of the authorized parts. Parts lists are composed of functional groups in ascending numerical sequence, with the parts in each group listed in figure and item number sequence. b.Section III. Special Tools List. Not applicable. c.Section IV. National Stock Number and Part Number Index. A list, in National item identification number (NIIN) sequence, of all National stock numbers (NSN) appearing in the listings, followed by a list, in alphanumeric sequence, of all part numbers appearing in the listings. National stock numbers and part numbers are cross-referenced to each illustration figure and item number appearance. 3.Explanation of Columns The following provides an explanation of columns found in the tabular listings: a. Illustration. This column is divided as follows: (1)Figure number. Indicates the figure number of the illustration in which the item is shown. (2)Item number. The number used to identify each item called out in the illustration. b. Source, Maintenance, and Recoverability Codes (SMR). (1)Source code. Source codes are assigned to sup- port items to indicate the manner of acquiring support items for maintenance, repair, or overhaul of end items. Source codes are entered in the first and second positions of the Uniform SMR Code format as follows: CodeDefinition PA-Item procured and stocked for anticipated or known usage. PB- Item procured and stocked for insurance purpose because essentiality dictates that a minimum quantity be available in the supply system. XD-A support item which is not stocked. When required, item will be procured through normal supply channels. PD- Support item, excluding support equipment, CodeDefinition cured for initial issue or outfitting and stocked only for subsquent or additional initial issues or outfittings. Not subject to automatic re- plenishment. (2)Maintenance code. Maintenance codes are as- signed to indicate the levels of maintenance authorized to USE and REPAIR support items. The maintenance codes are entered in the third and fourth positions of the Uniform SMR Code format as follows: (a)The maintenance code entered in the third position will indicate the lowest maintenance level authorized to remove, replace, and use the support item. The maintenance code entered in the third position will indicate one of the following levels of maintenance: CodeApplication/Explanation C-Crew or operator maintenance performed within organizational maintenance. O- Support item is removed, replaced, used at the organizational level. (b)The maintenance code entered in the fourth position indicates whether the item is to be repaired and identifies the lowest maintenance level with the capability to perform complete repair (i.e., all authorized maintenance functions). This position will contain one of the following maintenance codes: CodeApplication/Explanation F- The lowest maintenance level capable of complete repair of the support item is the direct support level. D- The lowest maintenance level capable of complete repair of the support item is the depot level, per- formed by depot. Z - Nonreparable. No repair is authorized. (3)Recoverability code. Recoverability codes are assigned to support items to indicate the disposition action on unserviceable items. The recoverability code is entered in the fifth position of the Uniform SMR Code format as follows: Recoverability Definition codes Z-Nonrepairable item. When unserviceable, condemn and dispose at the level indicated in position 3. D- Reparable item. When beyond lower level repair capability, return to depot. Condemnation and disposal not authorized below depot level. F- Reparable item. When uneconomically reparable, condemn and dispose at the direct support level. 1 TM 11-5820-759-20P c.National Stock Number. Indicates the National stock number assigned to the item and will be used for requisitioning purposes. d.Part Number. Indicates the primary number used by the manufacturer (individual, company, firm, corporation, or Government activity), which controls the design and characteristics of the item by means of its engineering drawings, specifications standards, and inspection requirements, to identify an item or range of items. NOTE When a stock-numbered item is requisitioned, the repair part received may have a different part number than the part being re- placed. e.Federal Supply Code for Manufacturer (FSCM). The FSCM is a 5-digit numeric code listed in SP 708-42 which is used to identify the manufacturer, distributor, or Government agency, etc. f.Description. Indicates the Federal item name and, if required, a minimum description to identify the item. g.Unit of Measure (U/M). Indicates the standard of the basic quantity of the listed item as used in per- forming the actual maintenance function. This measure is expressed by a two-character alphabetical abbreviation (e.g., ea, in, pr, etc.). When the unit of measure differs from the unit of issue, the lowest unit of is- sue that will satisfy the required units of measure will be requisitioned. H.Quantity Incorporated in Unit. Indicates the quantity of the item used in the breakout shown on the illustration figure, which is prepared for a functional group, subfunctional group, or an assembly. 4.Special Information a.The illustrations in the manual are identical to those published in TM 11-5820-759-34P. Only those parts assigned the third position SMR Code C or O are listed in the tabular listing; therefore, there may be a break in the item number listing. Only illustra tions containing organizational authorized items ap- pear in this manual. b.The following publications pertain to AN/GR(-165 and its components: TM 11-5820-759-12, Radio Set ANIGRC-165 TM 11-5820-759-34P, Radio Set ANIGRC-165 TM 11-5820-759-35, Radio Set ANIGRC- 165 c.All equipments having serial numbers above 6000 are equipped with the RT-902A/GRC-165. d.All equipments having serial numbers above 5000 are equipped with the CU-1782A/GRC-165. 5.How to Locate Repair Parts a.When National Stock Number or Part Number is Unknown: (1)First. Using the table of contents, determine the functional group within which the repair part be- longs. This is necessary since illustrations are prepared for functional groups, and listings are divided into the same groups. (2)Second. Find the illustration covering the functional group to which the repair part belongs. (3)Third. Identify the repair part on the illustration and note the illustration figure and item number of the repair part. (4)Fourth. Using the Repair Parts Listing, find the figure and item number noted on the illustration. b.When National Stock Number or Part Number Is Known: (1)First. Using the Index of National Stock Numbers and Part Numbers, find the pertinent National stock number or part number. This index is in NIIN sequence, followed by a list of part numbers in ascending alphanumeric sequence, cross-referenced to the illustration figure number and item number. (2)Second. After finding the figure and item number, locate the figure and item number in the re- pair parts list. 6.Abbreviations (Not. Applicable) (Next printed page is 4) 2 TM 11-5820-759-20P FIGURE 1. RADIO SET AN/GRC-165 4 TM 11-5820-759-20P SECTION II. REPAIR PARTS LIST (1) (2) (3) (4) (5) (6) (7) (8) ILLUSTRATION DESCRIPTION (a) (b) NATIONAL QTY FIG ITEM SMR STOCK PART INC NO. NO. CODE NUMBER NUMBER FSCM USABLE ON CODE U/MIN UNIT GROUP 00 RADIO SET AN/GRC-165 1 1 PDDZZ SBV16C 14304 ANTENNA AS-1867/U EA 1 1 2 PAOZZ 162-2174 14304 LEAD,ELECTRICAL EA 1 1 3 PBODD 5820-00-931-9128 425-2100 14304 ANTENNA COUPLERCU-1782A/GRC-165 EA 1 1 4 PAOZZ 425-0383 114304CABLE ASSY RF CG-346T/U 6FT31N EA 1 1 6 PDDDD 425-0031 14304 RECEIVER-XMTR, RADIO RT-902A/GOC-165 EA 1 1 7 PACZZ 162-0021 14304 CABLE ASSEMBLY CX-10820/GR 6FT EA 1 1 9 PACZZ5965-00-102-3803 162-0020 14304 MICROPHONE,MAGNETIC EA 1 1 10 PDDDD 35-0001 14304 CONTROL RADIO SET C-64BA/IGRC 165EA1 1 11 PAOZZ5995-00-245-1892 162-2175 14304 LEAD.ELECTRICAL EA 1 1 12 PACZZ 162-0022 14304 CABLE ASSEMBLY CX-10821/GR 6FT EA 1 1 13 PACZZ 162-0127 14304 CABLE ASSEMBLY EA 1 5/(6 Blank) TM 11-5820-759-20P FIGURE 2 ?. RECEIVER TRANSMITTER, RADIO RT-902A/GRC-165 7 TM 11-5820-759-20P FIGURE 2 ?. RECEIVER TRANSMITTER, RADIO RT-902A/GRC-165 8 TM 11-5820-759-20P FIGURE 2 ?. RECEIVER TRANSMITTER, RADIO RT-902A/GRC-165 9 TM 11-5820-759-20P FIGURE 2 ?. RECEIVER TRANSMITTER, RADIO RT-902A/GRC-165 10 SECTION IITM 11-5820-759-20P (1)(2)(3)(4)(5)(6)(7) (8) ILLUSTRATIONDESCRIPTION (a)(b)NATIONALQTY FIGITEMSMRSTOCKPARTINC NO.NO.CODENUMBERNUMBERFSCMUSABLE ON CODEU/MIN UNIT GROUP 01 RECEIVER TRANSMITTER RT-902A/ORc-165 22 PAOZZ5355-00-403-9925 162-006714304 DIAL, CONTROLEA2 23 PAOZZ5305-00-800-7261 MS51021-996906 SETSCREWEA4 24 PAOZZ70-2-2G55938 KNOBEA2 25 PAOZZ5305-00-655-9246 NS51021-1096906 SETSCREWEA 11 26 PAOZZ7F2L42478 KNOBEA3 27 PAOZZ70-8WL 2G55930 KNOBEA1 28 PAOZZMS51021-1596906 SETSCREWEA1 29 PAOZZ5355-00-403-9924 162-006614304 DIAL, CONTROLEA1 210 PAOZZ5305-00-082-6T82 MS51021-3696906 SETSCREWEA8 211 PAOZZ5355-00-403-9923 162-006514304 DIAL, CONTROLEA2 212 PAOZZ162-033314304 THUMBSCREWEA1 213 PAOZZ 5355-00-404-4774 162-006414304 DIAL, CONTROLEA1 216 PAOZZF0264R001A75915 FUSE.CARTRIDGEEA1 217 PAOZZF02A32V15A75915 FUSE.CARTRIDGEEA1 220 PAOZZX009614304 SHIELD, ELECTRONTUSEEA1 222 PAOZZ6146880131 ELECTRON TUBEEA3 219 PAOZZ5960-00-548-5068 6DC680131 ELECTRON TUBEEA1 221 PAOZZ 12BY7A80131 ELECTRON TUBEEA1 11 TM 11-5820-759-20P FIGURE 3. COUPLER ANTENNA CU-1782A/GRC-165 12 SECTION IITM 11-5820-759-20P (1)(2)(3)(4)(5)(6)(7) (8) ILLUSTRATIONDESCRIPTION (a)(b)NATIONALQTY FIGITEMSMRSTOCKPARTINC NO.NO.CODENUMBERNUMBERFSCMUSABLE ON CODEU/MIN UNIT GROUP 02 ANTENNA COUPLER CU-1782I/C-165 31 PAOZZ70-8WL2G55983 KNOREA1 32 PAOZZMS51021-3896906 SETSCREWEA1 33 PAOZZ5305-00-551-0156 MS51021-3196906 SETSCREWEA1 34 PAOZZ5340-00-255-028162-218014304 CRANK, HANDEA2 35 PAOZZ5305-00-54-532MS51021-1196906 SETSCREWEA2 36 PAOZZMS35690-60596906 NUT, PLAINHEXAGONEA2 37 PAOZZMS3549-10296906 NUT, PLAINHEXAGONEA4 13 TM 11-5820-759-20P FIGURE 4. MOUNTING MT-3975/GRC-165 14 SECTION IITM 11-5820-759-20P (1)(2)(3)(4)(5)(6)(7) (8) ILLUSTRATIONDESCRIPTION (a)(b)NATIONALQTY FIGITEMSMRSTOCKPARTINC NO.NO.CODENUMBERNUMBERFSCMUSABLE ON CODEU/MIN UNIT GROUP 03 MOUNTING MT-3975/GRC-165 41 PAOZZ162-200514304 FILTER, AIR, ELECTROSTATICEA1 15 TM 11-5820-759-20P FIGURE 5. CONTROL, RADIO SET C-7648A/GRC-165 16 SECTION IITM 11-5820-759-20P (1)(2)(3)(4)(5)(6)(7) (8) ILLUSTRATIONDESCRIPTION (a)(b)NATIONALQTY FIGITEMSMRSTOCKPARTINC NO.NO.CODENUMBERNUMBERFSCMUSABLE ON CODEU/MIN UNIT GROUP 07 RADIO SET CONTROL C-7648A/GRC-165 51 PBCFF356-001014304 CABLE ASSENBLY.SPECIAL PURPOSEEA1 52 PADZZ7F2L42478 KNOBEA2 54 PAOZZ356-000714304 HANOSETEA1 17 TM 11-5820-759-20P FIGURE 6. ANTENNA AS-2203/GRC-165 18 SECTION IITM 11-5820-759-20P (1)(2)(3)(4)(5)(6)(7) (8) ILLUSTRATIONDESCRIPTION (a)(b)NATIONALQTY FIGITEMSMRSTOCKPARTINC NO.NO.CODENUMBERNUMBERFSCMUSABLE ON CODEU/MIN UNIT GROUP 08 ANTENNA AS-2203/GRC-165 61 PBOZZ5985-00-733-6042 AT1039U23657 ANTENNA ELEMENTEA1 62 PBOZZAT1040U23651 ANTENNA ELEMENTEA1 63 PBOZZAT1041U23657 ANTENNA ELEMENTEA1 64 PBOZZAT1042U23657 ANTENNA ELEMENTEA1 65 XDOZZMT2525U23657 BASE , ANTENNAEA1 19 SECTION IVTM 11-5820-759-20P CROSS- REFERENCE-INDEXES NATIONAL STOCK NUMBER INDEX STOCK NUMBERFIG.ITEMSTOCK NUMBERFIG.ITEM NO.NO. 5305-00-082-67822105305-00-543-583235 5965-00-102-3803195960-00-548-5068219 5995-00-245-18921115305-00-551-015633 5340-00-255-0285345305-00-655-924625 5355-00-403-99232115985-00-733-604261 5355-00-403-9924295305-00-800-726123 5355-00-403-9925225820-00-931-912813 5355-00-404-4774213 PARTFIG.ITEMPARTFIG.ITEM NUMBERFSCMNO.NO.NUMBERFSCMNO.NO. AT1039U2365761162-006514304211 AT104OU2365762162-00661430429 AT1041U2365763162-00671430422 AT1042U2365764162-012714304113 F02A32VISA75915217162-033314304212 F0264ROOA75915216162-20051430441 NS35649-1029690637162-21741430412 MS35690-6059690636162-217514304111 NS51021-109690625162-21801430434 MS51021-119690635356-000114304110 NS51021-15969062835-00071430454 MS51021-319690633356-00101430451 SSL1021-3696906210425-00311430416 S51021-389690632425-03831430414 NS51021-99690623425-21001430413 MT2525U23657656DC680131219 SBV16C14304116146880131222 X009