Philips-HTS-3545-Service-Manual(1) 电路图 维修手册.pdf

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1、? ?55 Copyright 2007 Philips Consumer Electronics B.V. Eindhoven, The Netherlands All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, or otherwise without the prior permiss

2、ion of Philips. Published by KE-ET0736 Service Audio Printed in The Netherlands Subject to modification ? Version1.0 TABLE OF CONTENTS Chapter Location of PC Boards.1-2 Versions Variation fr Reparaturen sind Original-Ersatzteile zu verwenden. Sicherheitsbauteile sind durch das Symbol ! markiert. I L

3、e norme di sicurezza esigono che lapparecchio venga rimesso nelle condizioni originali e che siano utilizzati i pezzi di ricambio identici a quelli specificati. Componenty di sicurezza sono marcati con ! . GB After servicing and before returning set to customer perform a leakage current measurement

4、test from all exposed metal parts to earth ground to assure no shock hazard exist, The leakage current must not exceed 0.5mA. CLASS 1 LASER PRODUCT 3122 110 03420 GBWarning ! Invisible laser radiation when open. Avoid direct exposure to beam. SVarning ! Osynlig laserstrlning nr apparaten r ppnad och

5、 sprren r urkopplad. Betrakta ej strlen. SFVaroitus ! Avatussa laitteessa ja suojalukituksen ohitettaessa olet alttiina nkymttmlle laseristeilylle. l katso steeseen! GBWARNING All ICs and many other semi-conductors are susceptible to electrostatic discharges (ESD). Careless handling during repair ca

6、n reduce life drastically. When repairing, make sure that you are connected with the same potential as the mass of the set via a wrist wrap with resistance. Keep components and tools also at this potential. F ATTENTION Tous les IC et beaucoup dautres semi-conducteurs sont sensibles aux dcharges stat

7、iques (ESD). Leur longvit pourrait tre considrablement courte par le fait quaucune prcaution nest prise leur manipulation. Lors de rparations, sassurer de bien tre reli au mme potentiel que la masse de lappareil et enfiler le bracelet serti dune rsistance de scurit. Veiller ce que les composants ain

8、si que les outils que lon utilise soient galement ce potentiel. ESD DWARNUNG Alle ICs und viele andere Halbleiter sind empfindlich gegenber elektrostatischen Entladungen (ESD). Unsorgfltige Behandlung im Reparaturfall kan die Lebensdauer drastisch reduzieren. Veranlassen Sie, dass Sie im Reparaturfa

9、ll ber ein Pulsarmband mit Widerstand verbunden sind mit dem gleichen Potential wie die Masse des Gertes. Bauteile und Hilfsmittel auch auf dieses gleiche Potential halten. DKAdvarse ! Usynlig laserstrling ved bning nr sikkerhedsafbrydere er ude af funktion. Undg udsaettelse for strling. F Pour votr

10、e scurit, ces documents doivent tre utiliss par des spcialistes agrs, seuls habilits rparer votre appareil en panne. GB ESD PROTECTION EQUIPMENT Complete Kit ESD3 (small tablemat, wristband, connection box, estention cable and earth cable .4822 310 10671 Wristband tester .4822 344 13999 1 - 6 Pb(Lea

11、d) Free Solder When soldering , be sure to use the pb free solder. INDENTIFICATION: Regardless of special logo (not always indicated) onemusttreatallsetsfrom1 Jan2005onwards,according next rules: Important note: In fact also products of year 2004 must be treatedin this way as long as youavoidmixings

12、older- alloys(leaded/ lead-free). Sobest to always use SAC305 and the higher temperatures belong to this. Due to lead-free technology some rules have to be respected by the workshop during a repair: Use only lead-free solder alloy Philips SAC305 with order code 0622 149 00106. If lead-free solder-pa

13、ste is required, please contact the manufacturer of your solder-equipment. In general use of solder-paste withinworkshopsshouldbeavoidedbecausepaste is not easy to store and to handle. Use only adequate solder tools applicable for lead- free solder alloy. The solder tool must be able To reach at lea

14、st a solder-temperature of 400?C, To stabilize theadjustedtemperature atthesolder- tip To exchange solder-tips for different applications. Adjust your solder tool so that a temperature around 360?C 380?C is reachedandstabilized at thesolder joint.Heating-timeofthesolder-jointshould notexceed 4 sec.

15、Avoid temperatures above 400?C otherwise wear-out of tips will rise drastically and flux-fluid will be destroyed. To avoid wear-out of tips switch off un- used equipment, or reduce heat. Mix of lead-free solder alloy / parts with leaded solder alloy / parts is possible but PHILIPS recommends strongl

16、y to avoidmixed solderalloy types (leadedand lead-free). Ifonecannot avoidordoes not knowwhetherproduct is lead-free, clean carefully the solder-joint from old solder alloy and re-solder with new solder alloy (SAC305). Use only original spare-parts listed in the Service- Manuals. Not listed standard

17、-material (commodities) has to be purchased at external companies. Special information for BGA-ICs: Always use the 12nc-recognizable soldering temperature profile of the specific BGA (for de- solderingalwaysuse thelead-free temperatureprofile, in case of doubt) Lead free BGA-ICs will be delivered in

18、 so-called dry- packaging(sealedpack including a silica gelpack) to protect the IC against moisture. After opening, dependent of MSL-level seenonindicator-labelin the bag, the BGA-IC possibly still has to be baked dry. (MSL=Moisture Sensitivity Level). This will be communicated via AYS-website. Do n

19、ot re-use BGAs at all. For sets produced before 1.1.2005 (except products of 2004), containing leaded solder-alloy and components, all needed spare-parts will be available till the end of the service-period. For repair of such sets nothing changes. On our websitewww.atyourservice.ce.P you find more

20、information to: BGA-de-/soldering (+ baking instructions) Heating-profiles of BGAs and other ICs used in Philips-sets You will find this and more technical information within the “magazine”, chapter “workshop news”. For additional questions please contact your local repair-helpdesk. 2 - 12 - 1 REPAI

21、R INSTRUCTION (Part One) MAIN UNIT REPAIR CHART 1/ 3 A All Function NoWorking B Power Supply NoWorking C All Function No Sound E AudiolineIN No Output G DVD Audio No Sound H MP3 In No Sound I COAXIAL In No Sound L TunerNo Sound M No Svideo Output O HDMI No Output P No CVBS Output Q No Y PrPboutput C

22、 All Function NoSound Check POWERIC Voltage + 35.5V Yes See Contents B CheckQ306 D304 ZD303 AndIts conn parts Yes No Check Q305C Voltage 3.3V OK No CheckQ501 Q502 IC505 AndIts conn parts OK LOW CheckQ902 ZD905 IC505 AndIts conn parts Check Q902C Voltage 3.3V OK No Check IC505 51PIN HIGH(3.3V) ORLOW(

23、0V) Check IC501 IC502 IC503 IC504 AndIts Conjoint Part A All function Noworking Check all system all cable is loose orbadINT Pa nel stanby LED show working or Not Re-insert and fix the cable Check back powerPCB F901 bad cause damage Change F901 Check CN905 2pin BK5V if right Check repair control PCB

24、 Standbycircuit Check +5V power supply circuit Check RB901 1pin +5V=5V Check repair switch power circuit ( See B) Check all Voltage 3.3V and 1.8V give circuit VCC=5V VD33=3.3V VD18=1.8V Check IC208 Pin234 OSC frequency27MHz Repairmain pcb between IC202IC206IC208andIC602 circuit YES NO NO BAD NO OK Y

25、ES WORK NO CHECK CORRECT YES YES B Power Supply No working All Voltage No Output Check F901 Bad Cause Damage Check BK5V +5V Working or Not No YES No +35.5V Voltage No Output Check Repair IC901 IC902 AndIts conn circui t -27V Voltage No Output +12V Voltage No Output +5V Voltage No Output Check Q901 Q

26、909 IC901 AndIts Conjoint Part Check Q912 IC902 AndIts Conjoint Part Check Q912 IC902 AndIts Conjoint Part Check Q912 IC902 AndIts Conjoint Part No BK5V Voltage No Output Check Q912 IC902 AndIts Conjoint Part 2 - 22 - 2 MAIN UNIT REPAIR CHART 2/3 G DVD Audio NoSound Check CN801 to DVD loader Cable L

27、oose No OK Check Open/Close Working or Not Check CN802 CN803 Check IC801 AndIts conjoint parts No Re-Insert and fix the cable YES Determine Picture Output OK Check IC208 And Their Conjoint Parts No Check Q801 Q802 Q803 OK to DVD Loader Cable loose or BadINT or BadINT Yes Yesor No Q804 AndTheir Conjo

28、int Parts I COAXIAL In NoSound INT OK Check JK702 Pin5 INT OR NO REPAIR ok Check And Repair FB202 FB203 No Check IC201 IC208 And OK Check IC201 Pin6 pin 23 approx +5.0V Its Conjoint Parts Yesor No H Check JK302 Check IC304IC305 Pin7 INT or No approx -5.6V Pin16 approx +5.6VCheck ZD301ZD302 Check FB3

29、07 FB308 Change this JK Check IC306 AndIts Conjoint parts OK No OK Check IC306 Pin1 Pin3 6 13 Voltage Correct is 5.0V Yes INT No See C OK Yesor No FB309 Q904 O HDMI No Output Yes Insert And Pull out HDMI cable See C OK CheckQ610 Q611 Q609 And Conjoint Parts No Check IC602 3.3V And 1.8V Check Q203 Q2

30、04 And Conjoint Parts No OK Check C300 CheckC300 And Conjoint Parts No OK Check IC602 PIN72:ASPDIF Check IC602 IC208 And Conjoint Parts No PIN77:ALCK E AUX/TV IN NoOutput Check JK302 CheckIC304IC305 Pin7 INT or No approx -5.6V Pin16 approx +5.6VCheck ZD301ZD302 Check FB307 FB308 Change this JK Check

31、 IC306 AndIts Conjoint parts OK No OK CheckIC306 Pin1 Pin3 6 13 Voltage Correct is 5.0V Yes INT No See C OK Yesor No FB309 Q904 REPAIR INSTRUCTION (Part Two) 2 - 32 - 3 REPAIR INSTRUCTION (Part Three) MAIN UNIT REPAIR CHART 3/3 M NoSvideo output Check JK701 Pin1 Pin3 Video signal Yes Check IC208 PIN

32、133 PIN140 ToJK701 Conjoint Parts Q No Y Pr Pb output Check JK702 Pin12 Pin4 Pin5 Video signal Yes Check IC208 PIN137 PIN138 pin139 To JK702 Conjoint Parts p NoCVBS output Check JK701 Pin5 Videosignal Yes Check IC208 PIN134 ToJK701 Conjoint Parts L Tuner No Sound Output Check CN301 Pin9= +9V Check C

33、N301 Q901ZD904 No AndIts Conjoint Parts Check SWPower See B Yes Check CN1 to CN301 Cable L oose orINT Check CN1 Pin2/Clock Pin3/Data,Pin4/CE Affirm Correct Yes No CheckIC102IC108 AndIts Conjoint Parts No CheckIC1And No Its Conjoint Parts CheckVT Valtage No Low Freq=0.8-1.8V Hi Freq=8.0-9.0V CheckIC1

34、OSCInput Pin5-AM OSC VT No Change Pin3-FM OSC Repair FM osc Section AndIts Conjoint Parts No AMNo FM L6 or DT4 Repair AM osc Section AndIts Conjoint Parts L12or DT5 Check Repair CN302 IC301 AndIts Conjoint Parts CheckCN1 L12CF3 AndIts Conjoint Parts OK Check CN302 IC301 AndIts Conjoint Parts Check C

35、F2And Its Conjoint Parts L6 DT4 AndIts Conjoint Parts AM Function No Sound FM FunctionNo Sound OK OK OK OK Check IC1 X1 C39 And Its Conjount Parts OK Check Main Pcb Of Tuner Input Circuit 3 - 13 - 1 DISASSEMBLY INSTRUCTIONS Dismantling of the Front Panel Assembly 1) Open the DVD Tray by using the Op

36、en/Close Button while the Set is ON and disconnect the mains supply after removing the Tray Cover. Note: If this is not possible, the DVD Tray has to be open manually. Take a mini screw driver about 2mm diameter and make a marking 24mm from the tip as shown in f gure 2 . Place the set on its side, i

37、nsert the mini screw driver till the marking and slide it towards the right as shown in f gure 1 until the Tray moves out of the Front Panel. 2) Return the set to its upright position and remove the Tray Cover as shown in Figure 3 and close the tray manually by pushing it back in. 3) Loosen 5 screws

38、 and remove the Top Cover by lifting the rear portion upwards before sliding it out towards the rear. - 3 screws on the back - 1 screws each on the left & right side 4) Loosen 5 screws & lift up the top edge of Front Panel assembly to free some catches before sliding it out towards the front. - 3 sc

39、rews on the bottom - 1 screw each on the left & right side 24mm mm2 Figure 3 Figure 2 Dismantling of the Main PCB 2) Loosen 3 screw “ A “ on the top of main board as shown in f gure 4. 1) Loosen 7 screw “B” at the back panel as shown in f gure 5. A B Figure 4 Figure 5 PULL Figure 1 3 - 23 - 2 Disman

40、tling of the DVD Module 1) Loosen 4 screws “F” to remove the DVD Module as shown in f gure 8. Dismantling of the Power Board 1) Loosen 5 screws “D” at the top of the Power Board as shown in f gure 7 Dismantling of the Control Board 1) Loosen 10 screws “E” at the top of control board as shown in f gu

41、re 6 SERVICE POSITIONS Service position A Note:In some service positions the components or copper patterns of one board may risk touching its neighbouring pc boards or metallic parts. To prevent such short-circuit use a piece of hard paper or other insulating material between them. Service position

42、B D Figure 7 E Figure 6 F Figure 8 4 - 14 - 1 BLOCK DIAGRAM MT1389HDu_co m S-VIDEO C-VIDEO VFD IC V63111 VFD CONTROL KEY SDARM 4Mx16 IC AT24C16 SERIAL EEPROM4Mx8bit FLASH C SPK CS8415 2SA882 +1.8V OUT KEY CONN SYSTEM +3.3V OUT AD 5V OUT 2SB9522SB772 +5V IN IC 74HC374x1 OUT PIN EXPAND SP DIFIN IC POW

43、ER SUPPL Y AC 220V BRIDGE IC FSDL0165R N REGULATOR TRANSFORMER IC BA4558D IC KA7500C TRANSFORMER MOSFE T AC1 AC2 +39V +5V +12V TRANSFORMER IC EL817C BK5V MOSFE TMOSFE T VFD -24V STA510A POWER AMP STA510A POWER AMP STA510A POWER AMP SUB SPKR SPKSR SPK DIGITAL AUDIO PROCESSO R Bilt IN TREBLE BASS EQ V

44、OLUME CONTROL IC STA308A COAXIAL INPUT Y.U.V OUT IC TS5V330 VIDEO SWITCH FAN_12V STA510A POWER AMP L SPKSL SPK DC TODC SIRIUS 5V OUT 2SB772 -12V OUTAD 3.3V OUT USB 500mA USB 5V OUT AMPLIFIERAMPLIFIER IC IRC4558IC IRC4558 AMPLIFIER IC IRC4558 AMPLIFIER IC IRC4558 IC TC4051BPx2 SWITCH TV-IN A/D IC CS5

45、340 AUX-INMP3-IN PHONEJACK CRYSTAL 74HC04 882 +- +12V +-+-+- MT1392E +-+- +12V-24V+12V 24C04 IP4776C Z38 IC AM5888 DVD PACKDRIVER DVD LOADER Arima PICK UP SCART OUT USBSOCKET Panasonic TUNER SYSTEM 27MHz MX29LV320BTC HDMI OUT 100Wx4(125w Po wer claim(comme rcial, 30% THD, 1 chan 1min)200Wx2(250w Po

46、wer claim(comme rcial, 30% THD, 1 chan 1min) RDS SAA6581T AP1513 2SA945 CONTRO L 4 - 24 - 2 WIRING DIAGRAM 5 - 15 - 1 CONTROL BOARD TABLE OF CONTENTS FTD Display Pin Assignment .5-1 Voltage .5-2 Circuit Diagram .5-3 PCB Layout Top & Bottom View .5-4 Note FTD DISPLAY PIN ASSIGNMENT 5 - 25 - 2 Pin NO1

47、234567891011121314151617181920 Voltage4.70-23.00-26.00-23.00-23.00-21.00-21.00-23.00-23.00-21.00-21.00-23.00-23.00-23.00-26.00-21.00-26.00-26.00-23.004.70 Pin NO2122232425262728293031323334353637383940 Voltage -26.00-23.00-23.00-22.00-22.00-24.00-24.00-24.00-24.00-24.00-24.004.704.700.000.000.004.70

48、0.002.302.30 Pin NO414243444546474849505152 Voltage4.700.004.003.200.000.003.203.200.000.000.000.00 Pin NObcePin NObce Voltage4.100.003.60Voltage4.304.103.70 IC251 Q2502Q2501 VOLTAGE 5 - 35 - 3 CIRCUIT DIAGRAM C2501 A3 C2502 A3 C2504 B1 C2505 A1 C2506 A1 C2507 A2 C2509 A2 C2510 B2 C2511 B1 C2512 B1 C2513 A2 C2514 B1 C2515 B1 C2516 A1 C2518 B3 C2519 B3 C2520 B3 C2521 B1 C2522 B1 C2523 B1 C2524 B1 C2525 B1 C2526 A1 C2527 A1