JBL-DS10-sub-sm 电路图 维修手册.pdf

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1、JBL Consumer Products Inc. 250 Crossways Park Drive Woodbury, N.Y. 11797 1-800-336-4JBL in the USA A Harman International Company Rev A 10/2000 ARC SUB10/DS-10 Powered Subwoofer SERVICE MANUAL RadioFans.CN 收音机爱 好者资料库 SAFETY INFORMATION Warning Any person performing service of this unit will be expos

2、ed to hazardous voltages and the risk of electric shock.It is assumed that any person who removes the amplifier from this cabinet has been properly trained in protecting against avoidable injury and shock.Therefore, any service procedures are to be performed by qualifiedservice personnel ONLY! Cauti

3、on This unit does not have a power switch. Hazardous voltages are present within the unit whenever it is plugged in. Before the amplifier is plugged in, be sure its rated voltage corresponds to the voltage of the AC power source to be used.Incorrect voltage could cause damage to the amplifier when t

4、he AC power cord is plugged in. Do not exceed rated voltage by more than 10%: operation below 90% of rated voltage will cause poor performance or may shut the unit off. Leakage/Resistance Check Before returning the unit to the customer, perform a leakage or resistance test as follows: Leakage Curren

5、t. Note there is no power switch on this unit. When the power plug is plugged in, the unit is live. Connect the unit to its rated power source. Using an ammeter, measure the current between the neutral side of the AC supply and chassis ground of the unit under test. if leakage current exceeds 0.5mA,

6、 the unit is defective. Reverse the polarity of the AC supply and repeat. Resistance. Measure the resistance from either side of the line cord to chassis ground. If it is less than 500k ohms, the unit is defective. WARNING! DO NOT return the unit to the customer if it fails one of these tests until

7、the problem is located and corrected. Critical Components All components identified with the IEC symbol in the parts list and the schematic diagram designate components in which safety can be of special significance when replacing a component identified with. Use only the replacement parts designate

8、d in the parts list or parts with the same rating of resistance, wattage or voltage. List of Safety Components Requiring Exact Replacements F1Fuse SLO BLO 0.63A 250V T type. UL approved PWRCORDSPT-2 or better with polarized plug, UL approved wired with the hot side to fused side. Use with factory re

9、placement panel strain relief only. TRXTransformer. Use only factory replacement. DBRBridge diode. Use only factory replacement. C1, 23300uF, 50V electrolytic filter caps. Be sure replacement part is at least the same working voltage and capacitance rating. Also the lead spacing is important. Incorr

10、ect spacing may cause premature failure due to internal cabinet pressure and vibration. C610uF 50V ?20% Elect. Radial NP Safety Part See Page 15 Service Bulletin R29470? 0.25W ?5% METAL OXIDE Safety Part S53AMIPower Amp module. Use only factory replacement CMC1mc4438 Safety Part L1mc4436 Safety Part

11、 2 Amplifier/SubwooferARC SUB10/DS-10 RadioFans.CN 收音机爱 好者资料库 3 Amplifier/SubwooferARC SUB10/DS-10 TABLE OF CONTENTS SAFETY INFORMATION.2 TABLE OF CONTENTS.3 GENERAL SPECIFICATIONS.3 DETAILED SPECIFICATIONS.4 ARC SUB10/DS-10 CONTROLS AND THEIR FUNCTION.6 CAUTIONS AND WARNINGS.7 ARC SUB10/DS-10 BLOCK

12、 DIAGRAM .9 SPEAKER CONNECTIONS.10 TROUBLESHOOTING .11 ARC SUB10 / DS-10 TEST SET UP AND PROCEDURE.12 ARC SUB10 / DS-10 POWER AMP MODULE TESTING FLOW CHART.13 SERVICE BULLETIN JBL9903 - APRIL 1999.14 SERVICE BULLETIN JBL2000-01 JANUARY 2000.15 TROUBLESHOOTING TIPS AND SOLUTIONS TO COMMON SERVICE PRO

13、BLEMS.16 CABINET EXPLODED VIEWS.17 AMPLIFIER EXPLODED VIEW.18 ARC SUB10/DS-10 PACKING EXPLODED VIEWS.19 ARC SUB10 Version 5 PCB.20 ARC SUB10/DS-10 Version 5.1 PCB.21 ARC SUB10/DS-10 ELECTRICAL PARTS LIST .22 ARC SUB10/DS-10 INTEGRATED CIRCUITS red LED should be ON. Turn VOLUME control full clockwise

14、. 4.LED should turn Green; immediate bass response should be heard and felt from port tube opening. 5.Turn off generator, turn VOLUME control fully counterclockwise, disconnect RCA cables. 6.Connect one pair of speaker cables to either high level input terminal on UUT. Cables should be connected to

15、an integrated amplifier fed by the signal generator. 7.Turn on generator and adjust so that speaker level output is 2.0V, 50 Hz. Turn VOLUME control full clockwise. 8.Green LED should light, immediate bass response should be heard and felt from the port tube opening. Sweep Function 1.Follow steps 1-

16、4 above, using a sweep generator as a signal source. 2.Sweep generator from 20Hz to 300Hz. Listen to the cabinet and drivers for any rattles, clicks, buzzes or any other noises. If any unusual noises are heard, remove driver and test. Driver Function 1.Remove driver from cabinet; detach + and - wire

17、 clips. 2.Check DC resistance of driver; it should be 3.2 to 3.9 ohms. 3.Connect a pair of speaker cables to driver terminals. Cables should be connected to an integrated amplifier fed by a signal generator and adjust so that speaker level output is 5.0V. 4. Sweep generator from 20Hz to 1kHz. Listen

18、 to driver for any rubbing, buzzing, or other unusual noises. 12 Amplifier/SubwooferARC SUB10/DS-10 ARC SUB10 / DS-10 TEST SET UP AND PROCEDURE AMPLIFIER CD PLAYER PRE AMP AC VOLT METER ( 6V ) ARC SUB10 / DS-10 UNDER TEST LINE LEVEL SPEAKER LEVEL Min 50 Max 150 Volume Crossover Frequency R R L L Pow

19、er SPKR IN SPKR OUT Low Level In FROM LINE-LEVEL SOURCE SPEAKER OUTPUT FROM AMPLIFIER 13 Amplifier/SubwooferARC SUB10/DS-10 ARC SUB10 / DS-10 POWER AMP MODULE TESTING FLOW CHART No Yes No Yes No Yes No Yes No No Yes Yes H No Yes No Yes START Check V+, V-, +/-15V voltage to module Check fuse transfor

20、mer, CMC, rectifier, C1, C2 Check switching frequency 100KHz +/-10% 1Vpp Check I/P of module to GND 0V D.C. Power up with no signal I/P LED RED OK OK OK OK OK OK OK OK Check C12 and Pre-AMP Check O/P to module for 80Vpp square wave measure to GND Check L1, L2, C6, C24 Check 6V to module measure to V

21、- Replace Module Power AMP OK END Check D1, R1, Q3, Q4, Q5 and SCP Check transformer, CMC, rectifier, C1, C2, D9, D10, R16, R17 Check S/D voltage to module (5V) measure to V- Check D6, R9, R46 Resistance check between V+ V- and O/P O/P to GND should 5K SERVICE BULLETIN JBL9903 - APRIL 1999 To all JB

22、L Service CentersThis considered a Minor repair Model: ARC SUB10 / DS-10 Subject: Check Solder Joints in Event of Failure Some performance related complaints in the ARC SUB10 / DS-10 powered subwoofer may be caused by cold Solder connections between the 28 pins of the Power Amp Module and the main c

23、ircuit board. When troubleshooting, failure to check these joints can result in erroneous conclusions or wasted time. In the event you receive a ARC SUB10 / DS-10 Subwoofer with the complaints “Dead, or No Output, or Motorboating (Oscillation)”, perform the steps listed below first before any furthe

24、r troubleshooting takes place: 1)Unplug all cables, lay the subwoofer on a padded surface. 2)Remove all Philips screws around the outer perimeter of the amplifier faceplate. 3)Remove amplifier assembly; you should be able to remove the amplifier far enough out of the cabinet to service it without re

25、moving the woofer wires. 4)Locate the Power Amp Module; it is the large gray component with a metal case. On the Solder side of the circuit board are the 28 Solder connections to the Module. 5)Regardless of whether you can visibly see breaks in any of the connections or not, carefully re-Solder all

26、28 pin connections, adding 60/40 rosin core Solder. Take care not “bridge” any connections on the board with Solder. 6)Inspect the Solder joints to the main filter capacitors C1 and C2 on the main PCB and re-Solder if needed. 7)Replace the amplifier assembly back into the cabinet; replace the screws

27、. 8)Test the unit by applying a signal from a music source, adjust the volume to a moderate level and confirm the original problem has been corrected. 14 Amplifier/SubwooferARC SUB10/DS-10 SERVICE BULLETIN JBL2000-01 - JANUARY 2000 To all JBL Service CentersWarranty labor rate: MINOR repair Model: A

28、RC SUB10 / DS-10 Subject: Failure of C6 In the event you receive a JBL subwoofer corresponding to one of the above models with the complaint “no output” and capacitor C6 (10uf 50v NPE) is damaged in the amplifier, replace with the following part: JBL part# 30712 (10uf 100v NPE) General reference for

29、 location only; not all parts or designators may conform to these drawings It is also recommended following the repair that the instructions included in bulletin #JBL9903 are followed. ModelsSerial number 120/230VStatusAction ARC SUB10 / DS-10All serial numbers affectedReplace if damagedReplace C6 w

30、ith JBL part# 30712 15 Amplifier/SubwooferARC SUB10/DS-10 TROUBLESHOOTING TIPS AND SOLUTIONS TO COMMON SERVICE PROBLEMS For models: ARC SUB 8, ARC SUB 10TIP# JBLTT2000-01 Complaint: How do you replace or service any of the front panel components on the Subwoofer faceplate for model ARC SUB 10 ? Prob

31、able Cause: The High level Input terminals, potentiometers, RCA jack, and switch(es) are behind a sealed cover to protect the air-tight integrity of the cabinet enclosure. Solution: 1)Unplug all external cables from the subwoofer; place the cabinet on a padded surface. 2)Remove any subwoofer grille;

32、 remove the woofer from the cabinet. Detach the two connections from the woofer terminals. 3)Remove all Phillips screws holding the amplifier to the cabinet; remove the amplifier. 4)Remove all knobs, nuts, and Philips screws from the outer control section of the amplifier faceplate. 5)Locate the sea

33、led cover on the inside of the amplifier faceplate (see illustration); the bead of adherent must be broken to remove the main PCB with front panel components from the plastic faceplate. This is most easily accomplished by CAREFULLY using a box cutter, exacto knife, or similar sharp instrument. First

34、 scrape all excess material from the three surfaces; then force the blade into the groove between the rear cover and the faceplate. DO NOT attempt to remove the rear cover from the main PCB. 6)When enough material is removed, the main PCB with cover can be pulled away from the faceplate, exposing th

35、e components. 7)After servicing, a bead of “silicon seal” or similar adherent must be applied to all surfaces where it was removed. Reassemble the rest of the components in reverse order. 16 Amplifier/SubwooferARC SUB10/DS-10 17 Amplifier/SubwooferARC SUB10/DS-10 CABINET EXPLODED VIEWS ARC SUB10 CAB

36、INET EXPLODED VIEW DS-10 CABINET EXPLODED VIEW SCREWS (4X) SCREWS (4X) SCREWS (4X) WOOFER TRIM RING #201060 10 WOOFER #200500 10 WOOFER #201000 KICKPLATE with LOGO #201070 GRILLE #200110 GRILLE #201010 GRILLE RETAINER CUPS (4) #201080 GRILLE RETAINER CUPS (4) #201080 CABINET (NOT FOR SALE) CABINET (

37、NOT FOR SALE) AMP ASSEMBLY (NOT FOR SALE) AMP ASSEMBLY (NOT FOR SALE) SCREWS (8X) ARCSUB10 LABEL #200160 DS-10 LABEL #201150 SCREWS (8X) TO REDUCE THE RISK OF ELECTRIC SHOCK. DO NOT EXPOSE THIS EQUIPMENT TO RAIN OR MOISTURE CAUTION RISK OF ELECTRIC SHOCK DO NOT OPEN TO REDUCE THE RISK OF ELECTRIC SH

38、OCK. DO NOT EXPOSE THIS EQUIPMENT TO RAIN OR MOISTURE CAUTION RISK OF ELECTRIC SHOCK DO NOT OPEN 120VAC 60Hz 110W 120VAC 60Hz 110W Discrete Digital AMPLIFICATION Discrete Digital AMPLIFICATION ARC SUB 8 ARC SUB 8 Serial No.XXXXXX-XXXXX Serial No.XXXXXX-XXXXX JBL CONSUMER PRODUCTS, INC. NORTHRIDGE, C

39、AMADE IN CANADA JBL CONSUMER PRODUCTS, INC. NORTHRIDGE, CAMADE IN CANADA Low Level In Low Level In R R L L L L R R Power Power SPKR In SPKR In SPKR Out SPKR Out 50 50 Min Min 150 150 Max Max Volume Volume Crossover Frequency Crossover Frequency NRTL NRTL LR 110113 LR 110113 18 Amplifier/SubwooferARC

40、 SUB10/DS-10 AMPLIFIER EXPLODED VEIW E E D D C C B B A A 7 7 6 6 5 5 4 4 3 3 2 2 1 1 Min 50 Max 150 Volume Crossover Frequency R R L L Power SPKR IN SPKR OUT Low Level In Ref.#Part # DescriptionQty 170170#4x0.5 screws to secure input jacks3 270171#10 x 1 machine screw bolts for4 transformer 4 per un

41、it 370172#10 keps nuts for transformer4 470173#6 x 0.5 screws for fuse PCB2 5A70301Metal bracket mounted1 on transformer 6A703022 1080108Transformer #4340 SAFETY PART1 1180109250V, 0.63A, T type slo blo fuse1 1280105Power cord, 2 conductor SAFETY PART1 1380106Fuse PCB complete with connectors1 SAFET

42、Y PART 1480107Motherboard SAFETY PART1 15200603ARCSUB10 Faceplate with labels1 SAFETY PART 201003DS-10 16A70304Air leak cover SAFETY PART1 1770305Pwr cord strain relief SAFETY PART1 18108320Dual RCAinput jacks1 19High level input and output terminals1 TRX F1 Hum shield Knobs Main PCB Faceplate with

43、labels1 SAFETY PART 108115 ARC SUB10/DS-10 Amplifier Assembly Exploded View 2 18 6 6 1 19 15 16 14 5 10 3 4 13 11 17 12 DS-10 Shown 19 Amplifier/SubwooferARC SUB10/DS-10 ARC SUB10/DS-10 PACKING EXPLODED VIEWS ARC SUB10 D E C A D ES E R I E S DS-10 PACKING ARC SUB10 PACKING DS-10 RUBBER FEET (4) #101

44、145 WARRANTY CARD OWNERS MANUAL #201030 (120V) #331993-001 RUBBER FEET (4) #101145 WARRANTY CARD OWNERS MANUAL #200130 (120V) #331993-001 FOAM CORNER PADS FOAM CORNER PADS ARC SUB10 CARTON #200120 CARTON #201020 PLASTIC BAG STYROFOAM CORNERS (8) PER BOX DS-10 STYROFOAM CORNERS (8) PER BOX PLASTIC BA

45、G 20 Amplifier/SubwooferARC SUB10/DS-10 ARC SUB10 Version 5 PCB E E D D C C B B A A 7 7 6 6 5 5 4 4 3 3 2 2 1 1 PLAIN 5 - Component Side Trace PLAIN 5 - Solder Side Trace Layer as viewed through the board The PLAIN 5 PCB was used in ARCSUB10 21 Amplifier/SubwooferARC SUB10/DS-10 ARC SUB10/DS-10 Version 5.1 PCB PLAIN 5.1 - Component Side Trace PLAIN 5.1 - Solder Side Trace Layer as viewed through the board E E D D C C B B A A 7 7 6 6 5 5 4 4 3 3 2 2 1 1 ARC SUB10/DS-10 ELECTRICAL PARTS LIST Product Safety Notice: Components identified by the IEC symbol in