Line_6_Spider_Valve_HD100_sm电路图.pdf

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1、 S p i d e r V a l v e Head HD100 Service Manual Line 6, Inc. Customer Service and Repair 3850-A Royal Ave. Simi Valley, CA 93063 P. 818-575-3600 F. 818-575-3961 E. RadioFans.CN 收音机爱 好者资料库 RadioFans.CN 收音机爱 好者资料库 RadioFans.CN 收音机爱 好者资料库 99-021-0115 Spider Valve HD100 US Part NumberDescriptionQty Per

2、Reference Designator Location 21-37-1160 CBL PWR UL/CSA SJT 8.2FT BLK EL-302 w/GND EL70 1 PACKOUT 40-00-0123 MANUAL USER SPIDER VALVE A15 1 40-00-1000 CARD WARRANTY LINE 6 HARDWARE 1 40-01-0016 CARD LICENSE-AGREEMNT END-USERALL-PRODUCTS 1 40-03-0031 CARD REGISTRATION UK 1 40-03-2000 CARD REGISTRATIO

3、N US 1 40-03-2000-1 CARD REGISTRATION EUROPE 1 40-10-0006B FOAM CORNER PE-LAM 1.5pcf BOTTOM 4 40-10-0006T FOAM CORNER PE-LAM 1.5pcf TOP 4 40-10-0197 CARTON GIFT SPIDER VALVE A15-3 1 40-15-0022 SILICA GEL PACK 3.0 x 3.5 3 40-15-0023 ANTISEPTIC PACK (5g/package) 1 40-20-0010-3 POLYBAG 10PE 1090MM x 70

4、0MM 1 40-20-0011 BAG PLASTIC 10 x 16 2 mil 1 40-25-0024 STICKER ART SEAL EULA REV.B 1 SEAL THE UNIT BAG 40-25-0100 LABEL BAR CODE SERIAL NUMBER 4-PANEL LABEL 1 REAR CHASSIS/GIFT/SHIP CARTON 59-00-0270-1 ASSY UNIT COMPLETE SV HD100 A15-3 US 120V 1 59-00-0270-1 ASSY UNIT COMPLETE SV HD100 A15-3 US 120

5、V Part NumberDescriptionQty PerReference Designator Location 30-00-0125 SCREW 8-32 x 5/16 W/LK WASH PPH BLK STL 2 30-00-0812 SCREW w/WAX 8 x 3/4 PTB 8 30-00-0858 SCREW #8 x 5/8IN PHIL-TRUSS BLACK w/WAX 6 30-00-8102 SCREW WOOD #8 x 1.5 PHP STL BLK OXIDE 1 30-03-0031 WSHR FL .50 OD x .28 ID x .08 STL

6、BLK OXIDE 9 30-03-0112 WASHER FINISHING #10 FLANGED STL BLK OXIDE 8 CHASSIS INSTALLATION 30-27-0279 LOGO PANEL 22.3 x 4.4 x 2.4 C CAST ACRYLIC CLEAR A15-3 1 30-51-0312 MESH REAR 23.9 x 4.4 x .04 STEEL BLACK A15-3 1 40-00-0137 GUIDE TOPPER SV HD100 A15-3 1 40-25-0030 LABEL ETL KWANASIA 2x 1 1 50-02-0

7、249 PCBA SV LED BOARD A15-3 1 50-03-0048 ASSY CAB SV HD A15-3 1 50-04-0270-1 ASSY E/M CHASSIS SV HD100 A15-3 US 120V 1 50-02-0249 PCBA SV LED BOARD A15-3 Part NumberDescriptionQty PerReference Designator Location 01-24-78R7 RES 78.7R 1% 0805 2 R1,R2 18-06-7104 LED ULTRA BRIGHT WHITE T1 TH 2 D1,D2 21

8、-20-0202 HDR SIL PCB-MT 2 PIN x 2MM MALE SHRD VERT MT TH 1 H1 35-00-0249 PCB SV LED BOARD A15-3 1 50-03-0048ASSY CAB SV HD A15-3 Part NumberDescriptionQty PerReference Designator Location 30-00-0024 SCREW WD #8 x 1-1/8IN PPB STL 6 30-00-0122 SCREW 10-24 x 0.7 OVH PHILLIPSNI PLD / CRM 4 30-00-6839 SC

9、REW WOOD 10-12 x 7/8 PPZ 4 RUBBER FEET 30-06-1024 NUT-T 10-24 X 5/16 STEEL 4 30-27-0280 PIPING SV AMPS (A15) 5.6 30-33-0073 CABINET PLYWOOD HD 25.5 x 8.75 x 9.0 A15-3 1 30-36-0009 COVER VINYL SV VINYL 5.3 30-57-0001 HANDLE CABINET PVC BLACK W/CHROME BRACKETS 1 30-75-0008 RUBBER FOOT 1.50 I.D. x .75H

10、BLACK 4 50-04-0270-1 ASSY E/M CHASSIS SV HD100 A15-3 US 120V Part NumberDescriptionQty PerReference Designator Location 11-02-0000 VALVE 12AX7 2 V1,V2 11-02-0002 VALVE 5881/6L6 MATCHED QUARTET 1 V3,V4,V5,V6 11-30-0030 XFMR 100/120VAC SV HD100 A15-3 1 11-33-1102 XFMR OUTPUT SPIDER VALVE A15-3 1 21-30

11、-0003 CBL DIL 50 PIN 28AWG 5.0 .100 PITCH 1 21-34-0076-3 CBL SIL 2 COND 26AWG 2MM x 14.5 JST PHR-2 BLACK 2 21-34-0093 CBL ASSY SIL 1 COND 26AWG 2.0MM PITCH 5.0 CON1-CON2 1 21-34-0094-1 CBL ASSY SIL 3 PIN 2 COND 26AWG 2.0MM PITCH 3.50 1 H2-SPEAKER OUT to POWERAMP/SUPPLY (CON1) 21-34-0095 CBL SIL 3 CO

12、ND 18AWG 3 PIN 5.5 x .156 PITCH WHITE 1 H8-POWER AMP/SUPPLY to H3-MAIN 21-34-1022 CBL FSTN .187-RCPT x 2 1-COND 178MM STRAND 18AWG BK 1 IEC to POWER SWITCH 21-48-0004 HOLDER FUSE PANEL MOUNT SHOCK SAFE 500V 1 B+ FUSE HOLDER 21-48-0005 FUSE CAP No. 816 FOR 6.3 x 32MM 1 CAP FOR PANEL MOUNT FUSE HOLDER

13、 24-03-0003 SWITCH TOGGLE SPST ON-OFF SHORT BAT 250V 10A 2 x QC PNL MNT 2 POWER and they are as follows. After replacing the output tubes, with the amp connected to a load (either a speaker or a load resistor 8 ), turn the power on, set the master volume control to 0, and then flip the standby switc

14、h. On the tube circuit board youll notice 2 cable header connectors identified as: H11 and H12. These are your bias test points. V5 and V6 V3 and V4 Common Just south of the bottom through holes for the tube sockets are the relative trim pots to facilitate setting the bias on tubes V3, V4, V5, and V

15、6 respectively. With your meter connected to the test points you should turn these trim pots until your meter reads the above spec of 35mV, +/- 2mV. Because we have a dual pot design, interaction is likely to occur, as new tubes require a settling in period of up to two days to become stable in plat

16、e current (think back to your old Radiotron Designers handbook). Running the amp for this amount of time, under load, and monitoring changes in bias is recommended. Option #2 Once youve established your bias for V3, V4, V5, and V6 you may put your meter probes across the positive (+) pins. Your mete

17、r should read 0mV/ 0 mA. Now that weve covered the bias specification, use your ears. Does it sound right? If so, leave well enough alone. If not, adjust in +/- 1mV increments/decrements until it does. Most importantly be safe. Line 6, Inc. Customer Service and Repair 3850-A Royal Ave. Simi Valley,

18、CA 93063 P. 818-575-3600 F. 818-575-3961 E. Line 6 Mechanical Engineering SV HD 100 (A15-3) Complete Unit Assembly Instructions Rev C Document # L6D000172 Confidential Page 1 of 84 11/2/2007 Forward and Notes The information in this booklet applies to the SV Head (A15-3) Complete Unit. It is suggest

19、ed that the steps for assembly follow the order presented in these instructions. These instructions deal with the assembling of the major subassemblies, the final product, and quality/inspection considerations. See also the Related Electrical assembly documentation for major considerations in assemb

20、ling the electrical components of the PCBs (through the soldering process and preparation of the board for addition of custom components). A note on the text: the illustrations in this book are for reference only. In some cases, color and geometry of illustrations may not accurately reflect the colo

21、r or exact geometry of actual parts. Unless otherwise noted, all dimensions are in inches. Drawings are not to scale. Torque value tolerance +/- .5 in.-lbs. Do not over tighten any components. For clarity, not all component details are shown. This is especially true with respect to cable assemblies.

22、 They are often omitted from views to provide a clearer picture of the material discussed. Do not be confused by the absence (or unexpected presence) of any component in the illustrations in this book. Line 6 Mechanical Engineering SV HD 100 (A15-3) Complete Unit Assembly Instructions Rev C Document

23、 # L6D000172 Confidential Page 2 of 84 11/2/2007 Revision Comment Sheet Revision Changes A ECO 0724701. Initial release. B See ECO 0728502. Added Step 8B 40-25-0015 Ground Symbol Sticker application. Step 33 Revised cable to 21-34-0135-3 (was 21-34-0135-1). C See ECO 0730503. Step 48 Revised screw P

24、/N description. Specified fixture to be used. Added Step 57B Application of ETL Label (P/N 40-25-0030). Line 6 Mechanical Engineering SV HD 100 (A15-3) Complete Unit Assembly Instructions Rev C Document # L6D000172 Confidential Page 3 of 84 11/2/2007 STEP 1 P/N required: 1 each 30-51-0311 CHASSIS A1

25、5-3 1 each 30-42-0052 UI OVERLAY Remove the protective backing from the UI OVERLAY and press it into place on the CHASSIS face as shown. Care shall be taken to align the UI OVERLAY with edges and cutouts on the CHASSIS face. Line 6 Mechanical Engineering SV HD 100 (A15-3) Complete Unit Assembly Inst

26、ructions Rev C Document # L6D000172 Confidential Page 4 of 84 11/2/2007 STEP 2 P/N required: 12 each 30-27-0277 SMALL LIGHT PIPE Insert the SMALL LIGHT PIPES into the 12 small holes as shown. Line 6 Mechanical Engineering SV HD 100 (A15-3) Complete Unit Assembly Instructions Rev C Document # L6D0001

27、72 Confidential Page 5 of 84 11/2/2007 STEP 3 P/N required: 12 each 30-27-0278 SHIELD LIGHT PIPE .19 DIA x .2 6 LG ABS BLK Install one SHIELD LIGHT PIPE over each SMALL LIGHT PIPE. Push the SHIELD LIGHT PIPE until it snaps onto the SMALL LIGHT PIPE. Chamfered edge Install with chamfered edge forward

28、 Line 6 Mechanical Engineering SV HD 100 (A15-3) Complete Unit Assembly Instructions Rev C Document # L6D000172 Confidential Page 6 of 84 11/2/2007 STEP 3 (continued) Chamfered edge facing forward Line 6 Mechanical Engineering SV HD 100 (A15-3) Complete Unit Assembly Instructions Rev C Document # L6

29、D000172 Confidential Page 7 of 84 11/2/2007 STEP 3 (continued) Chamfered edge facing forward Line 6 Mechanical Engineering SV HD 100 (A15-3) Complete Unit Assembly Instructions Rev C Document # L6D000172 Confidential Page 8 of 84 11/2/2007 STEP 4 P/N required: 1 each 30-27-0286 BEZEL LCD 2.2 x .85 x

30、 .08 PC CLEAR Press the BEZEL LCD into place such that the rectangular-shaped protrusion fits into the rectangular-shaped cutout in the UI OVERLAY. Line 6 Mechanical Engineering SV HD 100 (A15-3) Complete Unit Assembly Instructions Rev C Document # L6D000172 Confidential Page 9 of 84 11/2/2007 STEP

31、5 P/N required: 1 each 11-33-1102 XFMR OUTPUT SPIDER VALVE (TRANSFORMER) 2 each 30-75-0051 GROMMET RUBBER 1.25 O.D. x .48 I.D. x .25 THK BLK Pass the cables from the OUTPUT TRANSFORMER through 2 RUBBER GROMMETS. Pass the cables from the OUTPUT TRANSFORMER through the holes in the CHASSIS as shown. I

32、nstall the RUBBER GROMMETS in the holes in the CHASSIS. (Step 5 is continued on the next page.) Secondary (4-Pin) Header Towards outside of chassis Primary (3-Pin) Header Towards middle of chassis Primary (3-Pin) Header Towards middle of chassis Secondary (4-Pin) Header Towards outside of chassis Li

33、ne 6 Mechanical Engineering SV HD 100 (A15-3) Complete Unit Assembly Instructions Rev C Document # L6D000172 Confidential Page 10 of 84 11/2/2007 STEP 5 (continued) Secondary (4-Pin) Header Towards outside of chassis Primary (3-Pin) Header Towards middle of chassis Line 6 Mechanical Engineering SV H

34、D 100 (A15-3) Complete Unit Assembly Instructions Rev C Document # L6D000172 Confidential Page 11 of 84 11/2/2007 STEP 6 P/N required: 4 each 30-00-0125 SCREW 8-32 x 5/16 w/LK WASH BLK Secure the OUTPUT TRANSFORMER to the chassis with 4 SCREWS. Torque the SCREWS to 8 10 inch-pounds. Torque SCREWS 8

35、to 10 inch-pounds. Line 6 Mechanical Engineering SV HD 100 (A15-3) Complete Unit Assembly Instructions Rev C Document # L6D000172 Confidential Page 12 of 84 11/2/2007 STEP 7 P/N required: 1 each Power Transformer (see Table 1) 4 each 30-06-0832 HEX NUT 8-32 WITH STAR WASHER Torque NUTS to 8 10 inch-

36、pounds. Apply loctite to each hex nut. Align the POWER TRANSORMER such that the cables are located as shown. Table 1 AC Voltage POWER TRANSFORMER part number 100 VAC (JA) 11-30-0030 120 VAC (US) 11-30-0030 240 VAC (AU, UK, EU) 11-30-0031 (Step 7 is continued on the next page.) Line 6 Mechanical Engi

37、neering SV HD 100 (A15-3) Complete Unit Assembly Instructions Rev C Document # L6D000172 Confidential Page 13 of 84 11/2/2007 STEP 7 (continued) Torque HEX NUTS to 8 - 10 inch-pounds. Apply Loctite. Secondary Wires Primary Wires Line 6 Mechanical Engineering SV HD 100 (A15-3) Complete Unit Assembly

38、Instructions Rev C Document # L6D000172 Confidential Page 14 of 84 11/2/2007 STEP 8A P/N required: 1 each 50-00-0001 AC RECEPTACLE ASSEMBLY 1 each 30-00-0043 SCREW 6-32 x 5/16” WITH STAR WASHER Secure the cable from the AC RECEPTACLE ASSEMBLY to the threaded insert shown with a SCREW 6-32 x 5/16” WI

39、TH STAR WASHER. Torque SCREW to 8 10 inch- pounds and apply loctite. The cable from the AC RECEPTACLE ASSEMBLY shall be installed completely within the CHASSIS. Torque SCREW to 8 10 inch-pounds. Apply Loctite. Line 6 Mechanical Engineering SV HD 100 (A15-3) Complete Unit Assembly Instructions Rev C

40、Document # L6D000172 Confidential Page 15 of 84 11/2/2007 STEP 8B P/N required: 1 each 40-25-0015 GROUND SYMBOL STICKER. Place ground label (P/N 40-25-0015) next to standoff. Ground Label 40-25-0015 Line 6 Mechanical Engineering SV HD 100 (A15-3) Complete Unit Assembly Instructions Rev C Document #

41、L6D000172 Confidential Page 16 of 84 11/2/2007 STEP 9 P/N required: 1 each Fuse (see Table 2) Open and remove fuse holder. Install correct fuse value. Install fuse holder back into AC receptacle. Table 2 AC VoltageFUSE part number 100 VAC (JA)24-19-0500 (5A/250V) 120 VAC (US)24-19-0500 (5A/250V) 240

42、 VAC (AU, UK, EU) 24-19-0250 (2.5A/250V) Line 6 Mechanical Engineering SV HD 100 (A15-3) Complete Unit Assembly Instructions Rev C Document # L6D000172 Confidential Page 17 of 84 11/2/2007 STEP 10 P/N required: 1 each 30-51-0113 JEWEL LENS WITH NUT Torque nut to 6 inch-pounds. Torque nut to 6 inch-p

43、ounds. Line 6 Mechanical Engineering SV HD 100 (A15-3) Complete Unit Assembly Instructions Rev C Document # L6D000172 Confidential Page 18 of 84 11/2/2007 STEP 11 P/N required: 2 each 24-03-0003 TOGGLE SWITCH 4 each 30-03-0038 NYLON WASHER Remove the hex nut from each of the TOGGLE SWITCHES. Slide t

44、wo NYLON WASHERS onto the threaded barrel of each TOGGLE SWITCH. Finger-tighten the round nut onto the threaded barrel of each TOGGLE SWITCH to secure the two NYLON WASHERS. Insert the TOGGLE SWITCH into the CHASSIS hole. Be sure to align the notch in the CHASSIS hole with the keyway in the TOGGLE S

45、WITCH. Secure the TOGGLE SWITCH to the chassis using the hex nut. Torque the hex nuts to 6 inch-pounds. (Step 11 is continued on the next page.) Round nut (included with the TOGGLE SWITCH) 30-03-0038 NYLON WASHER 30-03-0038 NYLON WASHER 24-03-0003 TOGGLE SWITCH Line 6 Mechanical Engineering SV HD 10

46、0 (A15-3) Complete Unit Assembly Instructions Rev C Document # L6D000172 Confidential Page 19 of 84 11/2/2007 STEP 11 (continued) A15-2, SV50, SV212 shown. A15-2, SV50, SV212 shown. (Step 11 is continued on the next page.) Hex nuts (included with the TOGGLE SWITCH) Line 6 Mechanical Engineering SV H

47、D 100 (A15-3) Complete Unit Assembly Instructions Rev C Document # L6D000172 Confidential Page 20 of 84 11/2/2007 STEP 11 (continued) A15-1, SV40, SV112 shown. A15-1, SV40, SV112 shown. Hex nuts (included with the TOGGLE SWITCH) Line 6 Mechanical Engineering SV HD 100 (A15-3) Complete Unit Assembly Instructions Rev C Document # L6D000172 Confidential Page 21 of 84 11/2/2007 STEP 12 P/N required: 1 each 50-02-0247 UI LEFT PCBA 5 each 30-27-0265 BUTTON Secure the BUTTONS to the UI LEFT PCBA by heat-staking the posts on the BUTTONS. Line 6 Mechanical Engineeri