Yamaha PW5000 Power Supply Service Manual 电路图.pdf

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1、PW5000 1 SERVICE MANUAL PA 011697 Copyright (c) Yamaha Corporation. All rights reserved. 03.09 HAMAMATSU, JAPAN POWER SUPPLY CONTENTS SPECIFICATIONS. 3 PANEL LAYOUT. 4 DIMENSIONS. 5 CIRCUIT BOARD LAYOUT. 6 DISASSEMBLY PROCEDURE. 7 IC BLOCK DIAGRAM. 12 CIRCUIT BOARDS. 13 INSPECTIONS.19/22 PARTS LIST

2、POWER SUPPLY UNIT REPAIR MANUAL BLOCK among the 4 voltage display LED, the +16, -16 “CAUTION” LED lights up (“NORMAL” LED of +12, +48 light up). Also check that the unit shuts down about 8 2 seconds after power is turned on but that the two +16, -16 “CAUTION” LED and the “POWER” LED remain lit up. 2

3、. Check that when power is turned on while the CN502 of AC 3/3 circuit board is removed, the 4 voltage display “NORMAL” LED light up. Also check that the unit shuts down about 8 2 seconds after power is turned on, and that only the “POWER” LED remains lit up. 3. Check that when power is turned on wh

4、ile CN209 of DC circuit board is removed, the fan “HIGH” LED lights up (Fan itself also rotates at high speed). Also check that the 4 “NORMAL” LED, and the “THERMAL” LED light up about 4 2 seconds after power is turned on. Further check that the unit shuts down about 8 2 seconds after power is turne

5、d on, but that the “THERMAL” “HIGH” and “POWER” LED remain lit up. After making the above checks, reinsert the connectors that were removed in each item to make the above checks. 21 PW5000 3-1-5 Check operation of +12 volt and +48 volt detector circuits 1. Check that about 4 2 seconds after power is

6、 turned on while the power supply units primary line (CN103 of AC 1/3 circuit board) is disconnected; among the 4 voltage display LED, the +12, +48 “CAUTION” LED lights up (“NORMAL” LED of +16, -16 light up). Also check that the unit shuts down about 8 2 seconds after power is turned on but that the

7、 two +12V, +48V “CAUTION” LED and “POWER” LED remain lit up. 2. Check that about 4 2 seconds after power is turned on while the power supply units secondary line (CN110 of AC 1/3 circuit board) is disconnected; among the 4 voltage display LED, the +12 “CAUTION” LED lights up and (+16, -16, +48 “NORM

8、AL” LED light up). Also check that the unit shuts down about 8 2 seconds after power is turned on but that the 1 “CAUTION” LED (+12) and “POWER” LED remain lit up. After making the above checks, reinsert the connectors that were removed in each item to make the above checks. 3-1-6 Check operation of

9、 FAN STOP detector circuit Clamp the fan so that it does not rotate. Then check that the “NORMAL” LED and “STOP” LED (red) light up about 4 2 seconds after power is turned on. Make this check separately for the 2 left and right fan units. After finished making the above check be sure to unclamp the

10、fan. POWEROPERATION MONITOR NORMAL CAUTION +16+12+48STOP THERMAL FAN SPEED AUTOHIGH HIGH -16 FAN Green LEDGreen LED Red LED Fig. 3) LED and panel peripheral component names PW5000 22 1 2 3 456 7 89 10 1112 13 1415 16 1718 1920 212223 24 2526 27 +48VGND REMOTE 3 : FG 6,11,16,21 ：16VGND 7,12,17,18 ：+1

11、2VGND 8,13： REMOTE PW5000動作確認図1示（）図2示電圧祖確認用準備。 DC OUTPUT接続。図1 （）：VP012200 （端子面側） 1 2 3 4567 89 1011 12 1314 15 161718 1920 21 22 23 24 2526 27 電圧測定用（測定）DC PARALLEL INPUT接続。図2 （端子面側） -16V16VGND +16V +48VGND +48V +12VGND +12V （）：VP012100 1：-16V 6：16VGND 9：+16V 18：-12VGND 19：+48V 24：+48VGND 25：+12V

12、検査 1.準備 AC 電源使用場合、AC 波形歪確認。 23 PW5000 2.構成 16V、+12V、+48V 電源回路回路一次電源電圧(LINE VOLTAGE)表示回路(以下LV 記載。 ) 3.電気的性能 3-1動作確認 3-1-1 LV回路動作確認一次電源投入同時、電源 ON/OFF関 LV 表示確認。 3-1-2 無負荷動作確認 DC OUTPUT 接続確認。電源投入、 POWERLED(緑)点灯、FAN回転、動作音無、 42 秒後CAUTION(赤),STOP(赤),THERMAL(赤)全(計6)点灯確認。 DCOUTPUT接続。電源投入同時、 POWERLED(緑色)

13、点灯、FAN(2個)回転確認。電源投入後、4 2 秒後電圧表示 LEDNORMAL(緑)点灯確認。 FAN AUTO/HIGH、 AUTO側FAN回転低速、 HIGH側、 HIGH LED 点灯回転高速確認。確認終了後FAN AUTO/HIGHAUTO戻。点灯箇所、P24 図 3参照。 3-1-3 +12V系統、+48V系統、+16V系統、-16V 系統出力電圧確認 1) +12V系統電圧測定用（+12V +12VGND 間）約13V 確認。 2) +48V系統電圧測定用（+48V +48VGND 間）約49V 確認。 3) +16V系統電圧測定用（+16V 16VGND 間）約1

14、7V確認。 3) -16V 系統電圧測定用（-16V 16VGND間）約-17V確認。 3-1-4 16V検出回路動作確認 1. 16V系統一次線（AC 1/3CN101CN102）外状態電源投入、投入後42秒後電圧表示 LED +16、-16CAUTIONLED点灯（+12、+48 NORMALLED点灯）、投入後 82秒後+16、-16CAUTIONLED 2個POWERLED点灯確認。 2. AC 3/3 CN502外状態電源投入、投入後4 2 秒後電圧表示LEDNORMAL点灯、投入後 8 2秒後、 POWERLED点灯確認。 3. DCCN209外状態電源投入、FANHIG

15、H LED点灯(FAN自体高回転)、投入後 42秒後NORMALLED 4、 THERMALLED点灯、投入後82秒後、 THERMAL 、 HIGH 、 POWERLED点灯確認。確認実施後、各項目毎外挿入。 PW5000 24 3-1-5 +12V、+48V 電源検出回路動作確認 1.電源一次線（AC 1/3CN103 ）外状態電源投入、42秒後電圧表示LED +12、+48CAUTIONLED点灯（+16、-16NORMALLED点灯）、投入後82秒後、 CAUTIONLED 2 個(+12V,+48V)POWERLED点灯確認。 2.電源二次線（AC 1/3CN110）外状態電

16、源投入、 42秒後電圧表示LED +12CAUTIONLED点灯（+16、-16、+48NORMALLED点灯）、投入後82秒後、 CAUTIONLED 1 個(+12)POWERLED点灯確認。確認実施後、各項目毎外挿入。 3-1-6 FAN STOP検出回路動作確認 FAN回転固定、電源投入、42秒後NORMALLED、 STOPLED(赤)点灯確認。確認左右 2個 FAN個別行。確認終了後、FAN固定。 POWEROPERATION MONITOR NORMAL CAUTION +16+12+48STOP THERMAL FAN SPEED AUTOHIGH HIGH -16 F

17、AN 緑色LED緑色LED 赤色LED 図 3)LED及周辺部品名称 PARTS LIST CONTENTS OVERALL ASSEMBLY. 2 SUB CHASSIS ASSEMBLY. 6 BOTTOM ASSEMBLY. 8 DC UNIT. 10 REAR ASSEMBLY. 11 ELECTRICAL PARTS. 1319 POWER SUPPLY UNIT. 19 WARNING Components having special characteristics are marked and must be replaced with parts having specifi

18、cation equal to those originally installed. Notes : DESTINATION ABBREVIATIONS The numbers “QTY” show quantities for each unit. The parts with “-” in “PART NO.” are not available as spare parts. This mark “ ” in the REMARKS column means these parts are interchangeable. The second letter of the shaded

19、 () part number is O, not zero. The second letter of the shaded () part number is I, not one. M:South African model O:Chinese model Q:South-east Asia model T :Taiwan model U :U.S.A. model V :General export model (110V) W:General export model (220V) N,X: General export model Y :Export model A :Austra

20、lian model B :British model C :Canadian model D :German model E :European model F :French model H :North European model I :Indonesian model J :Japanese model K :Korean model POWER SUPPLY 印部品、安全維持重要部品。交換場合、安全必指定部品使用。部品価格、変更。 QTY欄記数字、各当使用個数。 PART NO.“-”部品、用部品準備。 REMARKS欄部品、併用部品。網掛付PART NO. 2番目文字、。

21、網掛付PART NO. 2番目文字、。（総組立）（Ass y）（Ass y）（DC）（Ass y）（電気部品）（電源）（目次） PW5000 2 OVERALL ASSEMBLY Sub chassis section Front panel section 10 2030 30 50 7070 6060 100110 115 100 125125 300300 125125 130 170 160 170 180 180 280 290 290 170 210220 230 230240 260 270270 270 270270 Sub chassis assembly:

22、（Assy) See page 6. Bottom assembly: See page 8. （Assy) （総組立） PW5000 3 Accessories 4045 45 45 80 80 90 9090 90 120 120 250 126126 126126 130 140 150 150 150 150 190 200310310200 200 200 200 320 280 290 290 Power cord Rear assembly: See page 11. （Assy) DC unit: See page 10. （DC) PW5000 4 : New Parts

23、REF NO.PART NO.DESCRIPTIONREMARKSQTYRANK RANK: Japan only * * * * * * * * * * * * * * * * * * * * * * * * * * * * OVERALL ASSEMBLYPW5000 Power Supply AssemblyJ(WA18100) Power Supply AssemblyU,V(WA18110) Power Supply AssemblyH,W(WA18120) Power Supply AssemblyB(WA18130) Power Supply AssemblyA(WA18140)

24、 Power Supply AssemblyK(WB06460) Connector AssemblyAC TO POWERSW 3/5P Connector AssemblyAC TO SWU VH-4P Connector AssemblySWU TO OUT12V 4P Connector AssemblySWU TO OUT12/48V 6P Connector AssemblyDB TO C1 PL-1P Connector AssemblyDB TO C2 PL-1P Connector AssemblyDB TO C3 PL-1P Connector AssemblyDB TO

25、C4 PL-1P Connector AssemblySWU TO FG Connector AssemblyC TO DC1 VH-3P Connector AssemblyC TO DC2 VH-4P Connector AssemblyC TO DC3 VH-2P Connector AssemblyKR-KR 2P 250L Connector AssemblyKR-KR 3P 500L Connector AssemblyKR-KR 4P 450L Connector AssemblyKR-KR 5P 500L Connector AssemblyKR-KR 7P 500L Conn

26、ector AssemblyKR-KR 2P 500L Connector AssemblyKR-KR 3P 140L LabelK(WB06480) Cord HolderBK-12501 10Sub Chassis Assembly(WA18150) 20Bottom AssemblyJ(WA18160) 20Bottom AssemblyU,V(WA18330) 20Bottom AssemblyH,W,B,K(WA18380) 20Bottom AssemblyA(WA18390) 30Bind Head Tapping Screw-B4.0X8 MFZN2BL201 40DC Uni

27、t(WA18400) 45Bind Head Tapping Screw-B4.0X10 MFZN2BL301 50Front Panel 60Handle212 70Bind Head ScrewSP 5.0X16 MFZN2BL401 80Grille207 90Bind Head Screw4.0X16 MFZN2BL401 100Cover 110Escutcheon, Power Switch03 115Sheet 120Flat Head Tapping Screw-B4.0X10 MFZN2BL601 125Bind Head Tapping Screw-B4.0X10 MFZN

28、2BL401 126Bind Head Tapping Screw-B4.0X10 MFZN2BL401 130Bind Head Tapping Screw-B4.0X8 MFZN2BL601 140Side Panel R 150Bind Head Tapping Screw-B4.0X8 MFZN2BL801 160Side Panel L 170Bind Head Tapping Screw-B4.0X8 MFZN2BL501 180Bind Head Screw4.0X6 MFZN2BL401 190Rear AssemblyJ(WA18410) 190Rear AssemblyU,

29、V(WA18420) 190Rear AssemblyH,W,K(WA18430) 190Rear AssemblyB(WA29550) 190Rear AssemblyA(WB28890) 200Bind Head Tapping Screw-B4.0X8 MFZN2BL701 210Bushing201 220Bind Head Screw3.0X8 MFZN2BL201 230Insulation Sheet2 240Plate(V912950) 250Bind Head ScrewSP 4.0X12 MFZN2BL01 260Top Cover 270Bind Head Screw4.

30、0X6 MFZN2BL1101 280Mount Support Panel2 290Bind Head Tapping Screw-B4.0X8 MFZN2BL601 300Angle, Handle2 310Bind Head ScrewA4.0X8 MFZN2BL301 - - - - - - WA019300 WA019400 WA019500 WA019600 WA019700 WA019800 WA019900 WA020000 WA020100 WA020200 WA020300 WA020400 WB075600 WB854800 WB076000 WB076100 WB854

31、900 WB855000 WB317800 - CB069250 - - - - - EG340190 - EP600240 V8415600 VI311800 VU688000 VI311200 EG340110 V8416200 VL813000 WC015700 VP063700 EP600240 EP600240 EG340190 V8415300 EG340190 V8415200 EG340190 EG340340 - - - - - EG340190 VA308800 VB659000 WB829700 - VB764100 V8415800 EG340340 V8415000

32、EG340190 WA333400 VP156800 部品名総組立電源電源電源電源電源電源束線束線束線束線束線束線束線束線束線束線束線束線束線束線束線束線束線束線束線銘板小小光拡散皿小小絶縁小小小 PW5000 5 : New Parts REF NO.PART NO.DESCRIPTIONREMARKSQTYRANK RANK: Japan only 320Cord StrapCS-180V3662800* 部品名 PW5000 6 SUB CHASSIS ASSEMBLY 107090 x2 100 x2 100 x

33、2 x2 90 80 20a1/2 30 120 130130130 130 110 3040 20b 50 2/2 10 （Ass y） PW5000 7 : New Parts REF NO.PART NO.DESCRIPTIONREMARKSQTYRANK RANK: Japan only * * * * * SUB CHASSIS ASSEMBLYPW5000 Sub Chassis Assembly(WA18150) 10Sub Chassis(V841550) 20aCircuit BoardPW5K PN 1/2(V995010) 20bCircuit BoardPW5K PN

34、2/2(V995010) 30Bind Head Tapping Screw-B3.0X6 MFZN2BL401 40Bind Head Screw3.0X8 MFZN2BL201 50Power Switch KnobPOWER ON/OFF03 70Fan109P0912W4D012 80Fan Guard109-099C2 90Bind Head ScrewSP 4.0X35 MFZN2BL801 100Hexagonal Nut#1 4.0 MFZN2BL801 110Cord BinderCKN-1002 120Square BushSB-190901 130Edge SaddleE

35、DS-24 - - AAX49450 AAX49460 EP600230 VB659000 VL812900 WB029100 WB029000 VR521900 03760280 CB836190 V3079400 WC060100 部品名小小六角束線止 PW5000 8 BOTTOM ASSEMBLY 10 40 160 160 160 160 200 210 240 260 280 280 260 240 225 23060b 160 320 290 270 270 160 20 30 20 30 50 120 210 130310 170 90 80 190 50 70 70

36、80 290 90 90 300 300 Accessorise 90 90 90 80 60a 1/3 50 140 150 50 180 x6 60b 2/3 2/3 60c 3/3 Power supply unit: （電源) See page 19. （Ass y） PW5000 9 : New Parts REF NO.PART NO.DESCRIPTIONREMARKSQTYRANK RANK: Japan only * * * * * * * * * * * * * * * * * * * * * * * BOTTOM ASSEMBLYPW5000 Bottom Assembl

37、yJ(WA18160) Bottom AssemblyU,V(WA18330) Bottom AssemblyH,W,B,K(WA18380) Bottom AssemblyA(WA18390) 10Bottom Chassis 20Leg Black403 30Bind Head Tapping Screw-B4.0X10 MFZN2BL401 40Inner Chassis 50Bind Head Tapping Screw-B4.0X10 MFZN2BL401 60aCircuit BoardPW5K AC 1/3J,U,V(V994990) 60aCircuit BoardPW5K A

38、C 1/3H,W,B,K,A(V995000) 60bCircuit BoardPW5K AC 2/3(V994990)(V995000) 60cCircuit BoardPW5K AC 3/3(V994990)(V995000) 70Bind Head Tapping Screw-B3.0X6 MFZN2BL601 80Power TransformerA (+/-16V)JFirst lot2 80Power TransformerE (+/-16V)J2 80Power TransformerUL,CSA A (+/-16V)U,VFirst lot2 80Power Transform

39、erUL,CSA A (+/-16V)U,V2 80Power TransformerH,B E (+/-16V)H,W,B,KFirst lot2 80Power TransformerH,B E (+/-16V)H,W,B,K2 80Power TransformerA E (+/-16V)AFirst lot2 80Power TransformerA E (+/-16V)A2 90Bind Head ScrewSP 4.0X12 MFZN2BL801 120Power TransformerA (INDI)J 120Power TransformerUL,CSA A (INDI)U,V

40、 120Power TransformerH,B E (INDI)H,W,B,K,A 130Bind Head Tapping Screw-B4.0X8 MFZN2BL201 140Power TransformerA (SUB12)J 140Power TransformerUL,CSA A (SUB12)U,V 140Power TransformerH,B E (SUB12)H,W,B,K,A 150Bind Head Tapping Screw-B3.0X6 MFZN2BL201 160Bind Head Tapping Screw-B4.0X10 MFZN2BL401 170Elec

41、trolytic Cap.100000 35V2 180Bind Head Tapping Screw-B4.0X8 MFZN2BL601 190DS Angle(WB05940) 200Bind Head Tapping Screw-B4.0X8 MFZN2BL301 210Heat SinkDS(WA29410) 225Insulation SheetBFG-20AD202 230Bind Head Tapping Screw-B4.0X12 MFZN2BL201 240Power Supply UnitPCU600 J,(C)UL,CE 260AngleR(V909750)2 270Bi

42、nd Head Tapping Screw-B4.0X8 MFZN2BL301 280Bind Head Screw4.0X6 MFZN2BL401 290Cord BinderCKN-10202 300Holder, CordK-103G201 310Cord HolderCKN-13 320Bind Head Tapping Screw-B3.0X6 MFZN2BL01 - - - - V8414900 CB806590 EP600240 V8567900 EP600240 AAX49470 AAX49500 AAX49480 AAX49490 EP600230 X3651A00 X365

43、1B00 X3655A00 X3655B00 X3658A00 X3658B00 X3661A00 X3661B00 VB764100 X3652A00 X3656A00 X3659A00 EG340190 X3654A00 X3657A00 X3660A00 EP600230 EP600240 WA218600 EG340190 - EG340190 - VN369700 VR138400 WA923500 - EG340190 EG340340 CB836190 CB095100 CB830310 EP600230 部品名電源（）電源（）電源（）電源（）電源（）電源（）電源（

44、）電源（）小電源（）電源（）電源（）電源（）電源（）電源（）金具放熱電源小束線止 PW5000 10 DC UNIT 10 30 30 40 50 60 60 60 40 40 40 70 808080 80 90 7070 40 20 20 20 20 : New PartsRANK: Japan only REF NO.PART NO. DESCRIPTIONREMARKS QTYRANK * * DC UNITPW5000 DC Unit(WA18400) 10Heat SinkDC(V905290) 20SupportH=7.5 B=5.5501 30C

45、ircuit BoardPW5K DC 40Bind Head ScrewSP 3.0X8 MFZN2Y501 50Insulation SheetBFG-20 DC 60Bind Head ScrewSP 3.0X12 MFZN2Y1401 70Cord BinderS-126301 80Bind Head Screw3.0X8 MFZN2BL301 90Bind Head Tapping Screw-B3.0X6 MFZN2BL301 - - VD807400 V9949100 EG330290 WA202500 VB763800 VJ770600 VB659000 EP600230 部品名支柱小放熱小束線止小（DC ） PW5000 11 REAR ASSEMBLY 10 100 110 45 50 5060 7070 80a 80 90 90a 45 J Power code （ Ass y） PW5000 12 : New Parts REF NO.PART