Jvc-KDSC-800-R-Service-Manual(1) 电路图 维修手册.pdf

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1、SERVICE MANUAL COPYRIGHT 2003 VICTOR COMPANY OF JAPAN, LTD. No.49820 2003/04 KD-SC800R CD RECEIVER 49820200304 KD-SC800R TABLE OF CONTENTS 1Important Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 2Disassem

2、bly method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4 3Adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3、. . . 1-24 4Description of major ICs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-28 COMPACT DIGITAL AUDIO Area Suffix E - Continental Europe EX - Central Europe RadioFans.CN 收音机爱 好者资料库 KD-SC800R 1-2 (No.49820) SECTION

4、 1 Important Safety Precautions 1.1 Safety Precautions ! Burrs formed during molding may be left over on some parts of the chassis. Therefore, pay attention to such burrs in the case of preforming repair of this system. ! Please use enough caution not to see the beam directly or touch it in case of

5、an adjustment or operation check. RadioFans.CN 收音机爱 好者资料库 KD-SC800R (No.49820)1-3 1.2 Preventing static electricity Electrostatic discharge (ESD), which occurs when static electricity stored in the body, fabric, etc. is discharged, can destroy the laser diode in the traverse unit (optical pickup). T

6、ake care to prevent this when performing repairs. 1.2.1 Grounding to prevent damage by static electricity Static electricity in the work area can destroy the optical pickup (laser diode) in devices such as DVD players. Be careful to use proper grounding in the area where repairs are being performed.

7、 (1) Ground the workbench Ground the workbench by laying conductive material (such as a conductive sheet) or an iron plate over it before placing the traverse unit (optical pickup) on it. (2) Ground yourself Use an anti-static wrist strap to release any static electricity built up in your body. (3)

8、Handling the optical pickup In order to maintain quality during transport and before installation, both sides of the laser diode on the replacement optical pickup are shorted. After replacement, return the shorted parts to their original condition. (Refer to the text.) Do not use a tester to check t

9、he condition of the laser diode in the optical pickup. The testers internal power source can easily destroy the laser diode. 1.3 Handling the traverse unit (optical pickup) (1) Do not subject the traverse unit (optical pickup) to strong shocks, as it is a sensitive, complex unit. (2) Cut off the sho

10、rted part of the flexible cable using nippers, etc. after replacing the optical pickup. For specific details, refer to the replacement procedure in the text. Remove the anti-static pin when replacing the traverse unit. Be careful not to take too long a time when attaching it to the connector. (3) Ha

11、ndle the flexible cable carefully as it may break when subjected to strong force. (4) I t is not possible to adjust the semi-fixed resistor that adjusts the laser power. Do not turn it. 1.4 Attention when traverse unit is decomposed *Please refer to Disassembly method in the text for the CD pickup u

12、nit. Apply solder to the short land before the flexible wire is disconnected from the connector on the CD pickup unit. (If the flexible wire is disconnected without applying solder, the CDpickup may be destroyed by static electricity.) In the assembly, be sure to remove solder from the short land af

13、ter connecting the flexible wire. 1M (caption) Anti-static wrist strap Conductive material (conductive sheet) or iron plate Pickup Short-circuit point (Soldering) Flexible wire PickupShort-circuit point RadioFans.CN 收音机爱 好者资料库 KD-SC800R 1-4 (No.49820) SECTION 2 Disassembly method 2.1 Main body 2.1.1

14、Removing the front panel assembly (See Fig.1) (1) Push the detach button in the lower left part of the front panel assembly and remove the front panel assembly in the direction of the arrow. Fig.1 2.1.2Removing the front chassis assembly (See Figs.2 to 4) Prior to performing the following procedure,

15、 remove the front panel assembly. (1) Remove the screw A on the both sides of the main body. (2) Remove the two screws B on the front side of the main body. (3) Release the two joints a and two joints b on both sides of the main body using a screwdriver, and remove the front chassis assembly forward

16、. (4) Release the two joints c on the bottom side of the main body and remove the front chassis assembly in the direc- tion of the arrow.(see Figs.3) Fig.2 Fig.3 Fig.4 Front panel assembly Detach button Joint a Joint a Front chassis assembly A Joint b Joint b A B Front chassis assembly Joint cJoint

17、c KD-SC800R (No.49820)1-5 2.1.3Removing the heat sink (See Fig.5) (1) Remove the two screws C and one screws D on the left side of the main body. Fig.5 2.1.4Removing the bottom cover (See Figs.6 and 7) Prior to performing the following procedure, remove the front panel assembly, front chassis assemb

18、ly and heat sink. (1) Turn over the body and release the two joints d, two joints e and joint f . CAUTION: Do not damage the main board when releasing the joint d us- ing a screwdriver. (See Figs.6 and 7) Fig.6 Fig.7 C D Heat sink Joint d Joint e Joint f Bottom cover Joint e Joint d Joint f Bottom c

19、over KD-SC800R 1-6 (No.49820) 2.1.5Removing the rear bracket (See Fig.8) Prior to performing the following procedure, remove the front panel assembly, front chassis assembly, heat sink and bottom cover. (1) Remove the three screws E, one screws F and two screws G on the back of the body. (2) Remove

20、the rear bracket. Fig.8 2.1.6Removing the main board (See Fig.9) Prior to performing the following procedure, remove the front panel assembly, front chassis assembly, heat sink, bottom cover and rear bracket. (1) Remove the two screws H attaching the main board. (2) Disconnect connector CN501 and re

21、move the main board. Fig.9 2.1.7Removing the CD mechanism assembly (See Fig.10) Prior to performing the following procedure, remove the front panel assembly, front chassis assembly, heat sink, bottom cover, rear bracket and main board. (1) Remove the three screws J . Fig.10 G EE F Rear bracket G Ins

22、ert Subwoofer and steering cables into the slots. Main board H H CN501 J J CD mechanism assembly Top chassis KD-SC800R (No.49820)1-7 2.1.8Removing the front board (See Figs.11 to 13) Prior to performing the following procedure, remove the front panel assembly. (1) Remove the four screws K on the bac

23、k side of the front panel assembly. (2) Release the ten joints g. (3) Take out the front board. Fig.11 Fig.12 Fig.13 KK K Joint g Joint g Joint g Joint g Front board KD-SC800R 1-8 (No.49820) 2.2 CD Mechanism Assembly 2.2.1Removing the top cover (See Figs.1 and 2) (1) Remove the two screws A on the b

24、oth side of the body. (2) Lift the front side of the top cover and move the top cover backward to release the two joints a. Fig.1 Fig.2 A A A Joints aTop cover Joints a Top cover KD-SC800R (No.49820)1-9 2.2.2Removing the connector board (See Figs.3 to 5) CAUTION: Before disconnecting the flexible wi

25、re from the pickup, solder the short-circuit point on the pickup. No observance of this in- struction may cause damage of the pickup. (1) Remove the screw B fixing the connector board. (2) Solder the short-circuit point on the connector board. (3) Disconnect the flexible wire from the pickup. (4) Mo

26、ve the connector board in the direction of the arrow to release the two joints b. (5) Unsolder the wire on the connector board if necessary. CAUTION: Unsolder the short-circuit point after reassembling. Fig.3 Fig.4 Fig.5 B Connector board PickupShort-circuit point Joints b Wires Pickup Short-circuit

27、 point (Soldering) Flexible wire B Flexible wire Connector board Frame KD-SC800R 1-10 (No.49820) 2.2.3Removing the DET switch (See Figs.6 and 7) (1) Extend the two tabs c of the feed sw. holder and pull out the switch. (2) Unsolder the DET switch wire if necessary. Fig.6 Fig.7 Connector board DET sw

28、itch Pickup DET switch Tab c Tab c DET switch wire Feed sw. holder KD-SC800R (No.49820)1-11 2.2.4Removing the chassis unit (See Figs.8 and 9) Prior to performing the following procedure, remove the top cover and connector board. (1) Remove the two suspension springs (L) and (R) attaching the chassis

29、 unit to the frame. CAUTION: The shape of the suspension spring (L) and (R) are dif- ferent. Handle them with care. When reassembling, make sure that the three shafts on the underside of the chassis unit are inserted to the dampers certainly. Fig.8 Fig.9 Suspension spring (L) Suspension spring (L) S

30、uspension spring (R) Suspension spring (R) Chassis unit Frame Chassis unit Frame Shafts Shaft Damper Damper Damper KD-SC800R 1-12 (No.49820) 2.2.5Removing the clamper assembly (See Figs.10 and 11) Prior to performing the following procedure, remove the top cover. (1) Remove the clamper arm spring. (

31、2) Move the clamper assembly in the direction of the arrow to release the two joints d. Fig.10 Fig.11 Clamper arm spring Chassis rivet assembly Joint d Joint d Clamper assembly Clamper arm spring Clamper assembly Joint d Joint d Chassis rivet assembly KD-SC800R (No.49820)1-13 2.2.6Removing the loadi

32、ng / feed motor assembly (See Figs.12 and 13) Prior to performing the following procedure, remove the top cover, connector board and chassis unit. (1) Remove the screw C and move the loading / feed motor assembly in the direction of the arrow to remove it from the chassis rivet assembly. (2) Disconn

33、ect the wire from the loading / feed motor assembly if necessary. CAUTION: When reassembling, connect the wire from the loading / feed motor assembly to the flame as shown in Fig.12. Fig.12 Fig.13 Loading / feed motor assembly Loading / feed motor assembly C KD-SC800R 1-14 (No.49820) 2.2.7Removing t

34、he pickup unit (See Figs.14 to 18) Prior to performing the following procedure, remove the top cover, connector board and chassis unit. (1) Remove the screw D and pull out the pu. shaft holder from the pu. shaft. (2) Remove the screw E attaching the feed sw. holder. (3) Move the part e of the pickup

35、 unit upward with the pu. shaft and the feed sw. holder, then release the joint f of the feed sw. holder in the direction of the arrow. The joint g of the pickup unit and the feed rack is released, and the feed sw. holder comes off. (4) Remove the pu. shaft from the pickup unit. (5) Remove the screw

36、 F attaching the feed rack to the pickup unit. 2.2.8Reattaching the pickup unit (See Figs.14 to 17) (1) Reattach the feed rack to the pickup unit using the screw F. (2) Reattach the feed sw. holder to the feed rack while setting the joint g to the slot of the feed rack and setting the part f of the

37、feed rack to the switch of the feed sw. holder correct- ly. (3) As the feed sw. holder is temporarily attached to the pickup unit, set to the gear of the joint g and to the bending part of the chassis (joint h) at a time. CAUTION: Make sure that the part i on the underside of the feed rack is certai

38、nly inserted to the slot j of the change lock lever. (4) Reattach the feed sw. holder using the screw E. (5) Reattach the pu. shaft to the pickup unit. Reattach the pu. shaft holder to the pu. shaft using the screw D. Fig.14 Fig.15 Fig.16 Fig.17 Fig.18 Feed sw. holder E D Joint g Joint f Part e Pick

39、up unit Pu. shaft holder Pu. shaft Feed sw. holder Part e Pickup unit Feed rack Feed sw. holder D E Joint f Pu. shaft holder Pu. shaft Pickup unit Joint h Part i Slot j Joint g FFeed rack Pickup unit Joint f Joint g Feed rack Pickup unit Feed sw. holder KD-SC800R (No.49820)1-15 2.2.9Removing the tri

40、gger arm (See Figs.19 and 20) Prior to performing the following procedure, remove the top cover, connector board and clamper unit. (1) Turn the trigger arm in the direction of the arrow to release the joint k and pull out upward. CAUTION: When reassembling, insert the part m and n of the trigger arm

41、 into the part p and q at the slot of the chassis rivet assembly respectively and join the joint k at a time. Fig.19 Fig.20 2.2.10 Removing the top plate assembly (See Fig.21) Prior to performing the following procedure, remove the top cover, connector board, chassis unit, and clamper assembly. (1)

42、Remove the screw H. (2) Move the top plate assembly in the direction of the arrow to release the two joints r. (3) Unsolder the wire marked s if necessary. Fig.21 Joint k Trigger arm Chassis rivet assembly Trigger arm Chassis rivet assembly Part p Part m Part n Part q Top plate assembly Joints r s H

43、 KD-SC800R 1-16 (No.49820) 2.2.11 Removing the mode sw. / select lock arm (See Figs.22 and 23) Prior to performing the following procedure, remove the top plate assembly. (1) Bring up the mode sw. to release from the link plate (joint t) and turn in the direction of the arrow to release the joint u.

44、 (2) Unsolder the wire of the mode sw. marked s if necessary. (3) Turn the select lock arm in the direction of the arrow to re- lease the two joints v. (4) The select lock arm spring comes off the select lock arm at the same time. Fig.22 Fig.23 Mode sw. Select lock arm Joint tLink plate Joint u s To

45、p plate Top plate Select lock arm Select lock arm spring Select lock arm Link plate Joints v Hook w KD-SC800R (No.49820)1-17 2.2.12 Reassembling the mode sw. / select lock arm (See Figs.24 to 26) REFERENCE: Reverse the above removing procedure. (1) Reattach the select lock arm spring to the top plat

46、e and set the shorter end of the select lock arm spring to the hook w on the top plate. (2) Set the other longer end of the select lock arm spring to the boss x on the underside of the select lock arm, and join the select lock arm to the slots (joint v). Turn the select lock arm as shown in the figu

47、re. (3) Reattach the mode sw. while setting the part t to the first peak of the link plate gear, and join the joint u. CAUTION: When reattaching the mode sw., check if the points y and z are correctly fitted and if each part operates properly. Fig.24 Fig.25 Fig.26 Select lock arm Hook w Boss x Selec

48、t lock arm spring Joint v Joint v Link plate Joint t Point z Point y Select lock arm Mode sw. Joint t Joint u Link plate KD-SC800R 1-18 (No.49820) 2.2.13 Removing the select arm R / link plate (See Figs.27 and 28) Prior to performing the following procedure, remove the top plate assembly. (1) Bring

49、up the select arm R to release from the link plate (joint a) and turn as shown in the figure to release the two joints b and joint c. (2) Move the link plate in the direction of the arrow to release the joint d. Remove the link plate spring at the same time. REFERENCE: Before removing the link plate, remove the mode sw. Fig.27 Fig.28 2.2.14 Reattaching the Select arm R / link plate (See Figs.29 and 30) REFERENCE: Reverse the above removing procedure. (1) Reattach the link plate spring. (2) Reattach the link plate to the li