Jvc-RX-5020-VBK-Service-Manual(1) 电路图 维修手册.pdf

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1、SERVICE MANUAL AUDIO/VIDEO CONTROL RECEIVER No.21065 Feb. 2002 COPYRIGHT 2002 VICTOR COMPANY OF JAPAN, LTD. RX-5020VBK RX-5022VSL RX-5020VBK/RX-5022VSL Contents Safety precautions -1-2 Importance administering point on the safety-1-3 Disassembly method -1-4 Adjustment method -1-9 Description of majo

2、r ICs -1-1024 Area suffix J - U.S.A. C - Canada As for RX-5022VSL the body is silver color FM MODE L PTYPTY SEARCHPTY DVDVCRTV SOUND ADJUST AUDIO/VIDEO CONTROL RECEIVER SETTING MASTER VOLUME CONTROL DOWNUP CDTAPE/CDR SOURCE NAME INPUT DIGITALINPUT ANALOG SPEAKERS ON/OFF SURROUND MODE PHONES SURROUND

3、 ON/OFF FM/AM TUNING STANDBY FM/AM PRESETFM MODE MEMORY INPUT ATT FM/AM D I G I T A L SURROUND STANDBY/ON UP DOWN UP DOWN RadioFans.CN 收音机爱 好者资料库 RX-5020VBK/RX5022VSL 1-2 1. This design of this product contains special hardware and many circuits and components specially for safety purposes. For cont

4、inued protection, no changes should be made to the original design unless authorized in writing by the manufacturer. Replacement parts must be identical to those used in the original circuits. Services should be performed by qualified personnel only. 2. Alterations of the design or circuitry of the

5、product should not be made. Any design alterations of the product should not be made. Any design alterations or additions will void the manufacturers warranty and will further relieve the manufacture of responsibility for personal injury or property damage resulting therefrom. 3. Many electrical and

6、 mechanical parts in the products have special safety-related characteristics. These characteristics are often not evident from visual inspection nor can the protection afforded by them necessarily be obtained by using replacement components rated for higher voltage, wattage, etc. Replacement parts

7、which have these special safety characteristics are identified in the Parts List of Service Manual. Electrical components having such features are identified by shading on the schematics and by ( ) on the Parts List in the Service Manual. The use of a substitute replacement which does not have the s

8、ame safety characteristics as the recommended replacement parts shown in the Parts List of Service Manual may create shock, fire, or other hazards. 4. The leads in the products are routed and dressed with ties, clamps, tubings, barriers and the like to be separated from live parts, high temperature

9、parts, moving parts and/or sharp edges for the prevention of electric shock and fire hazard. When service is required, the original lead routing and dress should be observed, and it should be confirmed that they have been returned to normal, after re-assembling. 5. Leakage currnet check (Electrical

10、shock hazard testing) After re-assembling the product, always perform an isolation check on the exposed metal parts of the product (antenna terminals, knobs, metal cabinet, screw heads, headphone jack, control shafts, etc.) to be sure the product is safe to operate without danger of electrical shock

11、. Do not use a line isolation transformer during this check. Plug the AC line cord directly into the AC outlet. Using a Leakage Current Tester, measure the leakage current from each exposed metal parts of the cabinet, particularly any exposed metal part having a return path to the chassis, to a know

12、n good earth ground. Any leakage current must not exceed 0.5mA AC (r.m.s.). Alternate check method Plug the AC line cord directly into the AC outlet. Use an AC voltmeter having, 1,000 ohms per volt or more sensitivity in the following manner. Connect a 1,500 10W resistor paralleled by a 0.15 F AC-ty

13、pe capacitor between an exposed metal part and a known good earth ground. Measure the AC voltage across the resistor with the AC voltmeter. Move the resistor connection to each exposed metal part, particularly any exposed metal part having a return path to the chassis, and meausre the AC voltage acr

14、oss the resistor. Now, reverse the plug in the AC outlet and repeat each measurement. Voltage measured any must not exceed 0.75 V AC (r.m.s.). This corresponds to 0.5 mA AC (r.m.s.). 1. This equipment has been designed and manufactured to meet international safety standards. 2. It is the legal respo

15、nsibility of the repairer to ensure that these safety standards are maintained. 3. Repairs must be made in accordance with the relevant safety standards. 4. It is essential that safety critical components are replaced by approved parts. 5. If mains voltage selector is provided, check setting for loc

16、al voltage. Good earth ground Place this probe on each exposed metal part. AC VOLTMETER (Having 1000 ohms/volts, or more sensitivity) 1500 10W 0.15 F AC TYPE ! Burrs formed during molding may be left over on some parts of the chassis. Therefore, pay attention to such burrs in the case of preforming

17、repair of this system. In regard with component parts appearing on the silk-screen printed side (parts side) of the PWB diagrams, the parts that are printed over with black such as the resistor ( ), diode ( ) and ICP ( ) or identified by the mark nearby are critical for safety. (This regulation does

18、 not correspond to J and C version.) RadioFans.CN 收音机爱 好者资料库 RX-5020VBK/RX5022VSL 1-3 Caution: For continued protection against risk of fire, replace only with same type 6.3A/125V for F201, 2A/125V for F202 and F203. This symbol specifies type of fast operating fuse. Precaution: Pour eviter risques

19、de feux, remplacez le fusible de surete de F201 comme le meme type que 6.3A/125V, et 2A/125V pour F202 et F203. Ce sont des fusibles suretes qui functionnes rapide. Importance administering point on the safety Secondary parts Primary part FC211 FC212 R1 EP1 B106 B105 B104 TA201 TA202 PW104 PW102 PW1

20、05 PW103 PW101 B103 B102 B101 B108 B107 B109 B110 CN251 D205 FC221 FC222 FC231 FC232 R201 RY201 110 111112113 114120 121 122 130131 B192 B191 B160 B159 6.3A-125V 2A-125V 2A-125V F 201 F 203 F 202 LVA1029-C9 LVA1029-C7 6.3A-125V RadioFans.CN 收音机爱 好者资料库 RX-5020VBK/RX5022VSL 1-4 Remove the four screws

21、A attaching the top cover on both sides of the body. Remove the three screws B on the back of the body. Remove the top cover from behind in the direction of the arrow while pulling both sides outward. 1. 2. 3. Disassembly method Removing the top cover (See Fig.1) Prior to performing the following pr

22、ocedure, remove the top cover. Remove the power cord stopper from the rear panel by moving it in the direction of the arrow. Remove the seventeen screws E attaching the audio input board, DVD board, video board and tuner board to the rear panel on the back of the body. Remove the four screws F attac

23、hing the rear panel on the back of the body. 1. 2. 3. Removing the rear panel (See Fig.4) Prior to performing the following procedure, remove the top cover. Disconnect the card wire from connector CN402 on the audio board and CN201 on the power supply board in the front panel assembly. Cut off the t

24、ie band fixing the harness. Remove the three screws C attaching the front panel assembly. Remove the four screws D attaching the front panel assembly on the bottom of the body. Detach the front panel assembly toward the front. 1. 2. 3. 4. Removing the front panel assembly (See Fig.2 and 3) Fig.1 Fig

25、.2 Fig.3 Fig.4 A 2 A 2 B Top cover C Power supply board Audio board CN402 Main board Tie band D E E F E EF F Cord stopper C Front panel assembly Front panel assembly D Rear panel CN201 F EEE RX-5020VBK/RX5022VSL 1-5 Prior to performing the following procedure, remove the top cover and the rear panel

26、. Cut off the tie band fixing the harness. Disconnect the digital signal board from connector CN481 on the audio board. Disconnect the audio input board, DVD board and the video board from connector CN421, CN431 and CN441 on the audio board. Disconnect the tuner board from connector CN411 on the aud

27、io board. 1. 2. 3. 4. Removing the digital signal board / audio input board / DVD board / video board and tuner board on the audio board (See Fig.5 to 8) Fig.6 Fig.7 CN421CN431CN441 Audio input board DVD board Video board Fig.8 CN441 CN431 CN421 CN411 Tie band Tuner board Fig.5 CN411 Tie band Digita

28、l signal board DVD board Video board Tuner board Audio input board CN481 CN481 CN421 CN431 CN441 Audio board Digital signal board RX-5020VBK/RX5022VSL 1-6 Prior to performing the following procedure, remove the top cover and the rear panel. Removing the audio board (See Fig.9) Disconnect the card wi

29、re from connector CN402 on the audio board. Disconnect the relay board from the audio board and the power supply board. (CN291,CN491) Disconnect the harness from connector CN473, CN471, and CN472. Remove the three screws G attaching the audio board assembly. Remove the screw H attaching the audio bo

30、ard and main board. 1. 2. 3. 4. 5. Remove the ten screws K and four screws L attaching the heat sink. Remove the two screws M attaching the heat sink from the rear side of main board. 1. 2. Removing the Heat sink (See Fig.11 and 12) Prior to performing the following procedure, remove the top cover,

31、the rear panel and audio board. Disconnect the harness from connector CN241 and CN203 on the power supply board respectively. Disconnect the harness from connector CN251 on the power transformer board . Remove the four screws I and the two screws J attaching the main board. Removing the main board (

32、See Fig.10) 1. 2. 3. Fig.9 Fig.10 Fig.11 Fig.12 power supply board Relay board CN473 Audio board Main board rear side Main board Heat sink CN291 CN203 CN491 H G CN471 CN402 CN472 Power transformer G G CN241I I I I J J L L KKK M M CN251 RX-5020VBK/RX5022VSL 1-7 Prior to performing the following proce

33、dure, remove the top cover and the rear panel. Unsolder the two harnesses connected to the power transformer board. Remove the screw O attaching the power / fuse board. Unsolder the power cord and other harnesses connected to the power / fuse board. 1. 2. 3. Removing the the power / fuse board (See

34、Fig.13) Prior to performing the following procedure, remove the top cover and the front panel. Remove the one nut attaching the headphone jack of the power supply board on the front side of the body. Disconnect the harness connected to connector CN241,CN201,CN203 and CN291 on the power transformer b

35、oard. Remove the three screws P attaching the power supply board and pull out the power supply board from the front bracket backward. Unsolder the three harnesses connected to the power supply board. 1. 2. 3. 4. Removing the power supply board (See Fig.14 and 15) Prior to performing the following pr

36、ocedures, remove the top cover. Cut off the tie band fixing the harness. Unsolder the two harnesses connected to the power transformer. Unsolder the harness connected to the FW201 on the power transformer board. Remove the four screws N attaching the power transformer. 1. 2. 3. 4. Removing the power

37、 transformer (See Fig.13) Fig.13 Fig.14 Fig.15 Power supply board CN251 Power transformer N CN241 Solder points (from the power/ fuse board) Solder points Solder points O Power / fuse board Power cord Power supply board Nut Headphone jack Headphone jack Solder points P P P CN201 CN203 Hook Power tra

38、nsformer board FW201 CN291 N Tie band Tie band Power transformer board Power supply board Solder points Tie band RX-5020VBK/RX5022VSL 1-8 Prior to performing the following procedure, remove the top cover and the front panel assembly. Pull out the volume knob on the front side of the front panel and

39、remove the nut attaching the system control board. Remove the two screws Q attaching the power switch board. Disconnect the harness from connector CN714 on the power switch board. Remove the six screws R attaching the system control board on the back of the front panel. On the back of the front pane

40、l, release the six joints by pushing the joint tabs inward. Remove the operation switch panel toward the front. Release the two hook attaching the system control board. 1. 2. 3. 4. 5. 6. Removing the system control board / power switch board (See Fig.16 to 18) Fig.16 Fig.17 Fig.18 Front panel assemb

41、ly Nut Volume knob System control board Power switch board R R CN714 Q Joint Joint JointJointJointJoint Hook Hook Operation switch panel RX-5020VBK/RX5022VSL 1-9 Adjustment method 1.Set the volume control to minimum during this adjustment.(No signal & No load) 2.Set the surround mode OFF. 2.Turn VR3

42、01 and VR302 fully counterclockwise to warm up before adjustment. If the heat sink is already warm from previous use the correct adjustment can not be made. 3.For L-ch,connect a DC voltmeter between TP301s B216 and B217 (Lch) And,connect it between TP302s B218 and B219(Rch). 4.30 minutes later after

43、 power on, adjust VR301 for L-ch, or VR302 for R-ch so that the DC voltmeter value has 1mV10mV. 1.Tuner range FM 87.5MHz108.0MHz AM(MW) 530kHz1710kHz Tuner section Power amplifier section TP302(Rch) VR301 (Lch) VR302 (Rch) Heat sink Adjustment of idling current Measurement locationTP301(Lch) , TP302

44、(Rch) Adjustment partVR301(Lch) , VR302(Rch) Attention This adjustment does not obtain a correct adjustment value immediately after the amplifier is used (state that an internal temperature has risen). Please adjust immediately after using the amplifier after turning off the power supply of the ampl

45、ifier and falling an internal temperature. * It is not abnormal though the idling current might not become 0mA even if it is finished to turn variable resistance (VR301,VR302) in the direction of counterclockwise. TP301(Lch) RX-5020VBK/RX5022VSL 1-10 1 2 3 4 5 6 7 8 9 10 11 33 32 31 30 29 28 27 26 2

46、5 24 23 12 13 14 15 16 17 18 19 20 21 22 44 43 42 41 40 39 38 37 36 35 34 1.Pin layout AK4527BVQP (IC601) : A/D,D/A converter Top View No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 Symbol SDOS OSKS MIS BICK LRCK SDTI1 SDTI2 SDTI3 SDTO D,AUX DFS DEMI DEMO MCKO DVDD DVSS PD XTS SDTO Source Select P

47、in (Note 1) L : Internal ADC output, H : DAUX input Control Mode Select Pin L : 3-wire Serial, H : I2C Bus Soft Mute Pin (Note 1), Connect to GND When this pin goes to H, soft mute cycle is initialized. When returning to L, the output mute releases. Audio Serial Data Clock Pin Input Channel Clock Pi

48、n DAC1 Audio Serial Data Input Pin DAC2 Audio Serial Data Input Pin DAC3 Audio Serial Data Input Pin Audio Serial Data Output Pin Sub Audio Serial Data Input Pin, Connect to GND Double Speed Sampling Mode Pin (Note 1) L : Normal Speed, H : Double Speed Connect to GND No internal bonding. Zero Input Detect Enable Pin, Connect to GND L : mode 7 (disable) at parallel mode, zero detect mode is selectable by DZFM2-0 bits at serial mode. H :