Kenwood-D-40-1132-05-HU-Service-Manual 电路图 维修手册.pdf

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1、D40-1132-05 CASSETTE MECHANISM ASSY SERVICE MANUAL C 1999-5 PRINTED IN KOREA B51-7505-00 (K) 482 Top View Bottom View CASE LIFTER MOTOR PULLY (MAIN MOTOR ASSY) A GEAR (SUB MOTOR ASSY) FFC CABLE 7 C GEAR 5 B GEAR 6 D GEAR MODE SW REEL PWB CM1 MAIN MOTOR ASSY CM2 SUB MOTOR ASSY | PS ACTUATOR PLATE * E

2、JECT LEVER FLY WHEEL MAIN BELT CASSETTE CASE RadioFans.CN 收音机爱 好者资料库 D40-1132-05 2 CONTENTS / DISASSEMBLY FOR REPAIR CONTENTS / DISASSEMBLY FOR REPAIR.2 MECHANISM DESCRIPTION.13 ADJUSTMENT.19 EXPLODED VIEW.20 PARTS LIST.21 CONTENTS DISASSEMBLY FOR REPAIR 1.1. GUIDE BRACKET CAUTION: This part is dama

3、geable during disassembling, and it cannot be reused. Disassembling (a) Note that 0GUIDE BRACKET is locked at three places shown in figure. (b) Set the mechanism in R.PLAY mode (see 2.1 Manual Operation). (c) Push B portion strongly upward with a proper tool, and the Bracket will be unlocked at once

4、. If the above unlocking failed, break the lock with nippers (In such a case, take care not to allow debris to enter the deck.) Reassembling (a) From the side of PINCH ROLLER ARM Assy, first insert D portion into a hole in 1CHASSIS Assy. (b) Adjusting three locks and E portion, push the Bracket down

5、 until it clicks. (c) Make sure that the Bracket is locked at three places. (hooks are engaged with the Chassis.) RadioFans.CN 收音机爱 好者资料库 D40-1132-05 3 DISASSEMBLY FOR REPAIR Disassembling (a) Rotate 7D GEAR by hand until the position shown in fig- ure where PACK SLIDER gets stuck to the stopper. -P

6、osition traveling over the PULL.E a little.- (b) Raising the part shown in figure with a thin edge screw- driver, push the PACK SLIDER in arrow direction, avoiding interference with the stopper. (c) Disengage the boss from the PS ACTUATOR PLATE, and the PACK SLIDER will be removed. (d) Further turni

7、ng CCW the |PS ACTUATOR PLATE, raise the Guide shown with an arrow while meeting with the hole in CASE LIFTER, and the PS ACTUATOR PLATE can be removed. (e) At the same time, remove “PS SPRING from the CASE LEFTER (if necessary), and from the |PS ACTUATOR PLATE. Reassembling (a) Rotating 7D GEAR in

8、the deck until the position where a marker on OP PLATE Assy travels over the pulley a lit- tle. (b) Hook “PS SPRING to the |PS ACTUATOR PLATE from the bottom. Meeting the hole with the boss of CASE LIFTER, insert a bent portion into a sector hole in the CASE LIFTER (step (b) in previous item). (c) U

9、nder this condition, insert the PACK SLIDER so that its A and B portions come out under and above the CASE LIFTER respectively. (d) Insert the boss into |PS ACTUATOR PLATE, and slide toward the front. (e) Rotate the D GEAR clockwise to set up the EJECT sta- tus. (f) Hook another end “PS SPRING to th

10、e CASE LIFTER. (a) (b) (d) (b) (c) (d) PACK SLIDER PACK SLIDER PACK SLIDER |PS ACTUATOR PLATE |PS ACTUATOR PLATE |PS ACTUATOR PLATE CASE LIFTER CASE LIFTER “PS SPRING B A C 1.2. PACK SLIDER/|PS ACTUATOR PLATE CAUTION: The PACK SLIDER is damageable during disassembling, and it cannot be reused. and i

11、t cannot be reused. RadioFans.CN 收音机爱 好者资料库 D40-1132-05 4 DISASSEMBLY FOR REPAIR 1.3. CASSETTE CASE/CASE LIFTER Disassembling (a) Set the mechanism in EJECT POSITION. (b) Remove D2x3 CAMERA SCREW. (c) Push CASE LIFTER in arrow direction so that E and F portions are disengaged. Reassembling (a) Confi

12、rm that the mechanism is at EJECT position. (b) Meeting the holes in CASE LIFTER with the holes in CASSETTE CASE as shown in figure, assemble these parts. (c) Meeting A, B, C with A, B, C respectively, insert the Cassette Case obliquely. (Note that D portion may get stuck.) (d) When the Cassette Cas

13、e becomes horizontal, confirm that A, B, C are engaged, then adjust fitting at E and F portions in Fig.(c) in previous item, and insert the Case completely. (Step (c) in previous item) (Fitting is over when no gap is found.) (e) Tighten 2x3 SCREW. D40-1132-05 5 DISASSEMBLY FOR REPAIR Disassembling (

14、a) Open and remove the Washer at the lead edge of REEL Assy as shown in figure. (The washer is dam- ageable, and it cannot be reused.) (b) Raise and remove :REEL CAP/REEL Assy. (c) For FL CAPSTAN Assy, open and remove the Washer in the same manner. (d) Remove the FL CAPSTAN Assy from the bottom (In

15、such a case, HJP WASHERS may stay on the Chassis, and take care not to allow them to enter the deck.) (See Fig.(d) in next item) (e) Insert a flat-head screwdriver into PINCH ROLLER Assy as shown in figure, and raise the Assy until it clicks. Thus, it will be unlocked. (f) Then, remove the Pinch Rol

16、ler Assy by hand. Reassembling (a) Insert the REEL Assy into the REEL SHAFT. (b) Insert REEL WING SPRING, then a :REEL CAP on it, and push them until they pass through the REEL SHAFT. (c) Under this condition, insert BP WASHER CUT. (d) Insert the FL CAPSTAN Assy into the CHASSIS Assy and lock with G

17、P WASHER (At this time, dont forget to insert HJP WASHERS.) (e) The PINCH ROLLER Assy is designed so as to be fit by a force, and therefore insert it into the SHAFT of 1CHASSIS Assy at portions F and R. (f) The PINCH ROLLER Assy is designed so as to be fit by a force, and therefore insert it into th

18、e SHAFT of 1CHASSIS Assy at portions F and R. Next, press to fit the Springs attaching to HEAD PANEL Assy at both F and R in the same manner. 1.4. REEL Assy/FL CAPSTAN Assy/PINCH ROLLER Assy CAUTION: As :REEL CAP/PINCH ROLLER Assy are damageable during disassembling, they cannot be reused. D40-1132-

19、05 6 DISASSEMBLY FOR REPAIR 1.5. REEL PWB Assy/CR DETECTIVE PLATE Disassembling (a) Remove four screws as shown in figure. Remove the REEL PWB Assy, can be removed. Reassembling (a) Align the marking of the MODE SW on he REEL PWB Assy with a square hole, as shown in fig(a). (b) IN reassembling, adju

20、st the REEL PWB Assy so that the first tooth of REW in parentheses) (a) The CM2 SUB MOTOR rotates CCW to drive the &OP PLATE via A GEAR and then 567B/C/D GEAR. (b) A boss of FR PLATE enters a slot in OP PLATE and it is positioned, then the =F GEAR meshes with the REEL Assy and FL CAPSTAN Assy. ( FF/

21、REW are attained through reciprocating motions in these two modes.) (c)A driving force of FL CAPSTAN Assy is transmitted to the REEL Assy via F GEAR. D40-1132-05 19 ADJUSTMENT (b)Adjustment Assemble the tape deck into the radio set. (As the tape speed will vary a little depending on the radio set, t

22、he speed should be adjusted with the radio set in which the deck is actually used.) Connect the output to the frequency counter, and play the test tape mentioned above with the deck set in FOR- WARD mode. Insert a screwdriver into a speed adjusting hole of the motor, and rotate a little so that its

23、tip enters VR for adjustment. Rotating slowly the screwdriver CW or CCW, adjust the frequency to 3 kHz. 3.1.2 Azimuth Adjustment (this adjustment is necessary if head was replaced.) (a) Tools required Test tape 1 ABEX TCC-153(10 kHz) 2 Mirror tape such as TEAC MTT-902 Screw locking bond (b) Adjustme

24、nt Playing the mirror tape in FWD mode, rotate screw A and B so as to eliminate a curl at the guides on both ends of head while looking into the mirror. Play the tape in REV mode. and make adjustment in the same manner. Connect the head output to electronic voltmeter, and insert the TCC-153 tape. Pl

25、ay the tape in FWD mode, and search the point where the output becomes maxi- mum while rotating the screwA. Then, play the tape in REV mode, make adjustment in the same manner while rotating the screwB. Further, reverse the tape, and in FWD and REV modes respectively, search the point where the outp

26、ut of L and R channels becomes maximum. To lock the screws, apply the bond to periphery of both screws. 3.1 Adjustment 3.1.1 Tape Speed Adjustment (this adjustment is necessary if main motor was replaced.) (a) Tools required Test tape ABEX TCC-112 (frequency 3 kHz) Ceramic screwdriver (tip 1.2mm) Fr

27、equency counter Radio set D40-1132-05 DPX-5000 58 56 57 52 53 54 44 CM1 CM2 25 21 24 45 23 65 65 66 66 67 67 33 32 10 11 1 31 30 9 9 HD1 17 15 4 22 12 12 20 5 6 7 26 48 48 49 27 893 94 61 94 92 75 D N G H C C F B E E E B G H N D Ax2 Ax2 K J J 1 2 3 AB Parts with exploded numbers larger than 700 are

28、not supplied. D40-1132-05 20 EXPLODED VIEW New Parts Parts without Parts No. are not supplied. Les articles non mentionnes dans le Parts No. ne sont pas fournis. Teile ohne Parts No. werden nicht geliefert. ANDestANDest Ref.No.d e Parts No.Description inati Ref.No.d e Parts No.Description inati dwon

29、dwon 12B A10-4677-08 CHASSIS ASSY 43BD10-4375-08 SLIDER(MAIN PLATE) 53AD13-1494-08 GEAR(B) 63AD13-1495-08 GEAR(C) 73AD13-1496-08 GEAR(D) 92BD10-4376-08 ARM(P-G PLATE) 102BJ90-0948-08GUID 112BD15-0919-08 PULLEY(MID) 122BD13-1497-08 GEAR(P) 152BJ21-9458-08MOUNTING HARDWARE(HEAD P-AS) 172BG02-1332-08 F

30、LAT SPRING(HEAD SP-P) 203BD13-1498-08 RACK GEAR(OP PLATE A) 211AD10-4377-08 LEVER(EJ-LEV-A) 223BD10-4378-08 LEVER(SB.PL-AS) 232AD10-4379-08 LEVER(OP-PL-HO) 241AD10-4380-08 LEVER(EJE-LEV-A) 251AG01-2960-08 TENSION COIL SPRING(E LEV-SP) 263AD13-1499-08 GEAR(FR) 273AD10-4381-08 ARM(FR-PLATE) 302BD10-43

31、82-08 ARM ASSY(PINCH ROLLER F) 312BD10-4383-08 ARM ASSY(PINCH ROLLER R) 322B D10-4454-08 ARM(SW) 331BG01-2961-08 TORSION SPRING(SA) 441AE39-0305-08 WIRE HARNESS(M CONNECTOR ASSY) 452AJ11-0632-08CLAMPER 483BD01-0613-08 FLYWHEEL ASSY 493BD16-0616-08 BELT 521BD10-4385-08 ARM(CASSETTE LIFTER B) 531BJ19-

32、4953-08CASSETTE HOLDER 541AG11-1861-08 CUSHION 561BD10-4386-08 ARM ASSY 571BG01-2962-08 TENSION COIL SPRING 581BD10-4387-08 SLIDER 613A J26-4037-08 PC BORD ASSY 652AB09-0522-08 REEL CAP 662AG01-2963-08 COMPRESSION SPRING 672AD03-0314-08 REEL GEAR ASSY 943AT95-0245-08PHOTO COUPLER A3AN09-4324-08 SCRE

33、W(2X2.5) B2AN19-2136-08 FLAT WASHER(1.55X35) C2AN09-4325-08 SCREW(2X13ADS) D2AN09-4326-08 SCREW(2X3) E2AN09-4058-08 SEMS(2X3AMS) F2BN19-2038-08 FLAT WASHER(0.85X2.8) G2BN19-2136-08 FLAT WASHER(1.55X3) H2BN19-2137-08 FLAT WASHER(2.1X3.5) J3BN19-2138-08 FLAT WASHER(2.1X3.5) K3BN09-4327-08 SCREW N1BN19

34、-2139-08 FLAT WASHER(2.1X4.0) HD12B T31-0228-08PLAYBACK HEAD CM11AT42-1002-08MOTOR ASSY(MAIN) CM21AT42-1001-08MOTOR ASSY(SUB A) E: Europe K: North America M: Other Areas W: Without Europe indicates safety critical components. CASSETTE MECHANISM ASSY(D40-1132-05) D40-1132-05 21 PARTS LIST D40-1132-05

35、 KENWOOD follows a policy of continuous advancements in development. For this reason specifications may be changed without notice. KENWOOD CORPORATION 14-6, Dogenzaka 1-chome, Shibuya-ku, Tokyo, 150-8501 Japan KENWOOD SERVICE CORPORATION P.O. Box 22745, 2201 East Dominguez Street, Long Beach, CA9080

36、1-5745, U.S.A. KENWOOD ELECTRONICS CANADA INC. 6070 Kestrel Road, Mississauga, Ontario, Canada L5T 1S8 KENWOOD ELECTRONICS LATIN AMERICA S.A. P.O. Box 55-2791, Piso 6, Plaza Chase, Cl. 47 y, Aquilino de la Guardia, Panama, Republic of Panama KENWOOD ELECTRONICS BRASIL LTDA. Av. Moema, 170-17, Andar-

37、Cobertura “B”, Ed. Maximum Service Center, 04077-020 Moema, So Paulo-SP-Brasil KENWOOD ELECTRONICS UK LIMITED Kenwood House, Dwight Road, Watford, Herts, WD1 8EB, United Kingdom KENWOOD ELECTRONICS DEUTSCHLAND GMBH Rembrcker Str. 15, 63150 Heusenstamm, Germany KENWOOD ELECTRONICS FRANCE S.A. 13, Bou

38、levard Ney, 75018 Paris, France KENWOOD ELECTRONICS BELGIUM N.V. Mechelsesteenweg 418, B-1930 Zaventem, Belgium KENWOOD ELECTRONICS ITALIA S.p.A. Via G. Sirtori 7/9, 20129 Milano, ltaly KENWOOD IBRICA S.A. Bolivia, 239-08020 Barcelona, Spain KENWOOD ELECTRONICS AUSTRALIA PTY. LTD. (A.C.N. 001 499 07

39、4) 8 Figtree Drive, Australia Centre, Homebush, N.S.W. 2140, Australia KENWOOD & LEE ELECTRONICS LTD. Unit 3712-3724, Level 37, Tower 1, Metroplaza, 223 Hing Fong Road, Kwai Fong, N.T., Hong Kong KENWOOD ELECTRONICS GULF FZE P.O.Box 61318, Jebel Ali, Dubai, U.A.E. KENWOOD ELECTRONICS (THAILAND) CO.,

40、 LTD. 2019 New Pechburi Road, Bangkapi, Huaykwang, Bangkok, 10320 Thailand KENWOOD ELECTRONICS SINGAPORE PTE LTD. 1 Genting Lane, #07-00, Kenwood Building, Singapore 349544 KENWOOD ELECTRONICS (MALAYSIA) SDN BHD #4.01 Level 4, Wisma Academy Lot 4A, Jalan 19/1, 46300 Petaling Jaya, Selangor Darul Ehsan, Malaysia