Pioneer-XCIS22CD-cd-sm 电路图 维修手册.pdf

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1、ORDER NO. PIONEER ELECTRONIC CORPORATION 4-1, Meguro 1-Chome, Meguro-ku, Tokyo 153-8654, Japan PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER ELECTRONIC NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Allex

2、andra Road, #04-01, Singapore 159936 PIONEER ELECTRONIC CORPORATION 2001c RRV2442 XC-IS22CD 1. SAFETY INFORMATION.2 2. EXPLODED VIEWS AND PARTS LIST . 3 3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM 12 4. PCB CONNECTION DIAGRAM.32 5. PCB PARTS LIST.44 6. ADJUSTMENT.49 7. GENERAL INFORMATION.55 CONTENTS 7.1

3、 DIAGNOSIS.55 7.1.1 SEQUENCE AFTER THE POWER ON.55 7.1.2 SINGLE OPERATION METHOD.56 7.1.3 TROUBLE SHOOTING.58 7.1.4 DISASSEMBLY . 59 7.2 PARTS . 64 7.2.1 IC . 64 8. PANEL FACILITIES AND SPECIFICATIONS.72 T ZZY APR. 2001 Printed in Japan THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S)

4、. CD TUNER DECK Remarks Type Model XC-IS22CD Power Requirement ZYXJODC power supply from other system ZVXJODC power supply from other system This product is a system(s) component. This product does not function properly when independent; to avoid malfunctions, be sure to connect it to the prescribed

5、 system component(s), otherwise damage may result. CD TUNER DECKXC-IS22CDRRV2442This service manual STEREO POWER AMPLIFIERM-IS22RRV2445 SystemComponent Remarks ENHANCE BALANCE TREBLEBASS CD TUNER TAPE LINE1.2 FRONT LOADINGTRAY MECHANISMDECK TAPE OPEN/CLOSE 0 S T. M E M O R Y S T O P 7 6 P L A Y / P

6、A U S E R E V E R S E M O D E D I S P / R D S 2 V O L. / J O G + 3 S E T TI M E R / C L O C K A D J A S E S R E C/ ST O P 1 4 T U N I N G + T U N I N G OPEN/ STEREO CD TUNER DECK XC-IS22CD CLOSE LINE2IN OPTICAL DIGITAL OUT LINE2 OUT DOLBY NR ON/OFF(DEMO) DOLBY B NR SPEAKER SYSTEM S-IS22 S-IS22S RRV2

7、450 RRV2451 Service Manual RadioFans.CN 收音机爱 好者资料库 XC-IS22CD 2 1. SAFETY INFORMATION This service manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properl

8、y and safely repair complex products such as those covered by this manual. Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safely, you should not risk tr

9、ying to do so and refer the repair to a qualified service technician. IMPORTANT THIS PIONEER APPARATUS CONTAINS LASER OF CLASS 1. SERVICING OPERATION OF THE APPARATUS SHOULD BE DONE BY A SPECIALLY INSTRCUTED PERSON. LASER DIODE CHARACTERISTICS MAXIMUM OUTPUT POWER: 5 mW WAVELENGTH: 708-785 nm ZYXJ t

10、ype Only ZYXJ type Only ZVXJ type Only (Rear view) LABEL CHECK 1. Laser Interlock Mechanism The loading position detect switch (in CD mechanism assembly) is set to CLMP ON(CD CLOSE) (ON:low level,OFF:high level) position, the system control IC(IC5501) get the CLMP signal, and hand the laser LDON sig

11、nal to IC1101. Then a laser diode can be lighted except when the level of signal CLMP is low. The interlock also does not function in the test mode. Laser diode oscillation will continue, if pin 1 of TA2150FN (IC1101) on the CD ASSY is connected to GND, or pin 10 is connected to low level (ON), or e

12、lse the terminals of Q1101 are shorted to each other (fault condition). 2. When the cover is opened, close viewing of the objective lens with the naked eye will cause exposure to a Class 1 laser beam. : Refer to page 52. Additional Laser Caution RadioFans.CN 收音机爱 好者资料库 3 XC-IS22CD 2.1 PACKING 2. EXP

13、LODED VIEWS and PARTS LIST NOTES: Parts marked by NSP are generally unavailable because they are not in our Master Spare Parts List. The mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designat

14、ion. Screws adjacent to mark on the product are used for disassembly. (2) CONTRAST TABLE XC-IS22CD/ZYXJ and ZVXJ are constructed the same except for the following: Mark ZYXJ typeZVXJ type 2Operating InstructionsXRC3040Not used (Spanish/Portuguese/Swedish/Dutch) 3Operating InstructionsXRE3040Not used

15、 (English/French/German/Italian) 4Operating InstructionsNot usedXRB3007 (English) 9Power CordNot usedADG1156 Part No. Remarks Symbol and DescriptionNo. 7 1 6 8 15 9 4 2 3 5 10 13 14 12 11 ZVXJ type Only STANDBY /ONDIMMERMUTEDISP TUNER LINE1.2 123CLR 45610 78910/0 SLEEPPROGRAMRANDOMREPEAT MONO SOUND

16、MODE VOL (1) PACKING PARTS LIST Mark No. Description Part No. 1FM AntennaADH7005 2Operating InstructionsSee Contrast table (2) (Spanish/Portuguese/Swedish/Dutch) 3Operating InstructionsSee Contrast table (2) (English/French/German/Italian) 4Operating InstructionsSee Contrast table (2) (English) NSP5

17、Warranty CardARY7022 6AM Loop AntennaATB7009 7Remote Control UnitXXD3034 NSP8Dry Cell Batteries(AA/R6)VEM-013 9Power CordSee Contrast table (2) NSP10Polyethylene BagZ21-038 (0.03 x 230 x 340) 11Protector LXHA3120 12Protector RXHA3121 13Packing SheetAHG7053 14Packing CaseXHD3169 15Battery CoverXZN311

18、5 RadioFans.CN 收音机爱 好者资料库 4 XC-IS22CD 2.2 EXTERIOR A B C E B C A D F D L E F G C G H H I I J J K B A K L M M O O N N 54 38 54 52 52 44 54 52 17 52 18 5 21 50 49 48 3 9 2 11 10 52 52 23 34 41 15 52 47 52 54 48 33 45 48 48 32 7 37 22 22 22 31 31 19 16 30 36 28 39 51 35 48 53 26 14 6 1 48 12 4 24 25 27

19、 46 20 29 13 52 54 40 42 Refer to 2.4, 2.5 DECK MECHANISM UNIT (1/2 and 2/2). A E B C G F 5 XC-IS22CD 1FM/AM TUNER MODULEAXQ7229 NSP2AF ASSYXWZ3406 NSP3IF ASSYXWZ3407 NSP4CD MOTOR ASSYXWZ3410 5CD ASSYXWP3001 NSP6DECK ASSYXWX3037 713p F.F.C/30V 27pXDD3081 8 9Flexible CableXDD3095 10Connector AssyPG02

20、KK-F15 11Connector Assy 3pXDX3016 12Deck Mechanism UnitAXA7075 13CD MechaKSM-900AAA 14Slider MotorVXM1033 15Rear Panel(Mtl)XNC3093 16CD Door LensXAK3188 17Connector AssyPG02KK2F07 18Float SpringABH7170 NSP19SpacerAEB7092 20Float RubberAEB7129 21BeltAEB7171 22Cussion RubberAEB7212 23Shaft Holder (Pls

21、)AMR7237 24Gear BAMR7260 25Gear AANW7063 (1) EXTERIOR PARTS LIST Mark No.DescriptionParts No. (2) CONTRAST TABLE XC-IS22CD/ZYXJ and ZVXJ are constructed the same except for the following: Mark ZYXJ typeZVXJ type 40Coution LabelPRW1233Not used 42Coution LabelVRW1094PRW1018 NSP44Name LabelXAL3074XAL30

22、73 Part No. Remarks Symbol and DescriptionNo. 26Gear Pulley AANW7066 27Motor PulleyPNW1634 28Play Button (Pls)XAD3097 29Float Base CD (Pls)XMR3020 30Jack Door(Pls)XAN3030 31Rubber SheetAEB1111 NSP32Chassis M(Mtl)XNA3007 33LT Conductor M (Pls)XAK3217 34Shaft AssyXXG3076 35Jog Knob(Pls)XAA3018 36Tray

23、Cap (Pls)XAK3191 37CD Door(Pls)XAN3029 38Rear Cover (Pls)XMC3001 39Pu Caution LabelARW7059 40Caution LabelSee Contrast table (2) NSP41Tray SealRRW1162 42Caution LabelSee Contrast table (2) NSP43LabelVRW1629 44Name LabelSee Contrast table (2) 45Screw M3 (Steel)XBA3005 46Gear Holder (Pls)AMR7240 47Scr

24、ewBMZ30P060FZK 48ScrewBBZ30P080FMC 49ScrewZ39-019 50ScrewPMZ26P040FMC 51ScrewPPZ30P080FMC 52ScrewVPZ30P080FZK 53Cord Clamper (steel)RNH-184 54ScrewBBZ30P080FZK Mark No.DescriptionParts No. 6 XC-IS22CD 2.3 FRONT PANEL ASSY A A B B C C 34 19 24 25 34 34 1 2 4 3 39 7 9 6 5 8 10 12 17 40 18 21 11 13 15

25、28 22 23 27 16 30 30 32 30 32 34 33 33 29 34 34 34 34 31 35 34 20 38 37 26 14 36 H L M I D K J 7 XC-IS22CD NSP1FRONT PANEL ASSYXWZ3408 NSP2F-TERMINAL ASSYXWZ3409 NSP3CD OPEN SW ASSYXWZ3411 NSP4CD CLOSE SW ASSYXWZ3412 NSP5LIGHT- L ASSYXWZ3413 NSP6LIGHT- R ASSYXWZ3414 NSP7MEDIA BLUE LED ASSYXWZ3415 8L

26、CD ASSYXAV3012 917p F.F.C/30VXDD3082 10Func. Button L (Pls)XAD3080 11Func. Button R (Pls)XAD3081 12Side Button L (Pls)XAD3082 13Side Button R (Pls)XAD3083 14O/C Key(Pls)XAD3084 15Frame L (Mtl)XNG3048 16Frame R (Mtl)XNG3049 17O/C Key Base (Pls)XAK3189 18Display Window (Pls)XAK3190 19PCB Holder(Pls)XM

27、R3030 20Lens M(Pls)XAK3192 21Front Panel CD (Pls)XMB3044 22Blind L(Pls)XMR3023 23Blind R(Pls)XMR3025 24R.C. Holder L (Pls)XMR3039 25R.C. Holder R (Pls)XMR3040 26LCD Cover (Pls)XAK3233 27Rail R(Pls)XMR3024 28Rail L(Pls)XMR3022 29Ring Button (Pls)XAD3098 30Cord Clamper (Steel)RNH-184 31Screw With Wash

28、erABA1005 32Screw (P3 x 20)XBA3006 33ScrewIPZ30P100FMC 34ScrewVPZ30P080FZK 35Connector Assy 12pXDX3014 36ScrewBPZ30P060FZK 37Diffusion SheetXAK3234 38Lens HolderXMR3028 39Sensor CoverXAK3270 40ScrewBBZ30P060FZK FRONT PANEL ASSY PARTS LIST Mark No.DescriptionParts No. 8 XC-IS22CD 2.4 DECK MECHANISM U

29、NIT (1/2) Refer to 2.5 DECK MECHANISM UNIT (2/2). 12 9 16 4 11 10 14 4 7 8 3 18 16 16 5 17 6 1 13 16 16 2 2 9 XC-IS22CD 1ScrewFG114-14 2ScrewUG12H-15 3Front BKTFC64K-11 4WasherMJ112-22 5SP ReturnFK34N-11 6Plate Hold BLKF573-258 7Holder CST BLKF527-078 8LDG BaseFD56R-12 9PulleyFD56T-11 10LDG GearFD56

30、U-11 11SliderFD57E-11 12LDG BeltFF19L-12 13SwitchUE15S-14 14MTR Reel BLKF564-313 15. 16ScrewUG12H-28 17SP ClamperFK34M-11 18SwitchUE18P-21 DECK MECHANISM UNIT (1/2) PARTS LIST Mark No.DescriptionParts No. 10 XC-IS22CD 20 24 41 42 43 39 22 26 30 13 1 25 38 16 18 6 35 32 7 32 17 28 29 9 3 36 37 30 23

31、27 33 14 15 5 11 8 3 12 19 1 40 4 2 21 34 10 31 2.5 DECK MECHANISM UNIT (2/2) 11 XC-IS22CD 1ScrewKG194-36 2Reel FeatherFD57D-13 3ScrewUG11S-14 4SP Reel(L)FK32U-12 5SP BrakeFK33B-13 6SP Arm PlayFK33P-11 7SP Reel(R)FK32V-12 8Spring CassetteFC65M-11 9BKT MTRFC64M-12 10Reel BaseFD52W-12 11Cam GearFD52Y-

32、23 12Play Gear (A)FD53K-12 13Arm PlayFD53D-19 14Plate SlideFC61L-19 15PCB Control BLKF567-617 16Chassis base BLKF612-231 17Head BaseFC61K-32 18Roller Pinch BLK RF514-129 19Roller Pinch BLK LF514-130 20Assy F/WFR24S-21 21Clutch Assy BLKF522-037 22Clutch Assy BLKF522-048 23WasherFJ111-13 24F/R PulleyF

33、D53F-15 25Solenoid BLKF765-279 26F/R BeltFF18W-12 27Belt MainFF19H-11 28Plate HD BLKF513-824 29MTR MAIN BLKF525-321 30WasherFJ111-30 31WasherFJ111-35 32WasherUJ16F-11 33Lever BrakeFD53P-17 34FF Gear(A)FD53L-12 35Cam SPFK32S-14 36ScrewUJ14A-12 37Lever F/RFC62G-14 38PlungerFL41S-21 39Mecha-CableWH65N-

34、11 40Spring HBFK32T- 31 41ScrewUG15V-13 42WasherMJ112- 22 43SpacerUJ15V- 13 DECK MECHANISM UNIT (2/2) PARTS LIST Mark No.DescriptionParts No. XC-IS22CD 12 A B C D 1234 1234 3. BLOCK DIAGRAM and SCHEMATIC DIAGRAM 3.1 BLOCK DIAGRAM CN1201CN5505 CN5504CN52 (TX)(TX) (D) (D)(D) (D) (D) (D)(D) (CD) (CD) (

35、CD) (CD)(CD) CN3004 CN5501 CN5502 CN3003 CN5503 DECK ASSY E IF ASSY B CD ASSY F FRONT PANEL ASSY I SIGNAL ROUTE : PB SIGNAL : RECORDING SIGNAL (D) (PB) (REC) : AUDIO SIGNAL (TUNER) (CD) (TX) : CD SIGNAL (L1) (L2) : LINE 1 SIGNAL : LINE 2 SIGNAL : LINE OUT 1 SIGNAL (LO2) (LO1) : LINE OUT 2 SIGNAL : D

36、IGITAL SIGNAL ROUTE : AUDIO SIGNAL ROUTE XC-IS22CD 13 A B C D 5678 5678 AF ASSY C M-IS22CD (STEREO POWER AMPLIER) CN3332CN3001 JA7105JA3333 CN103 CN3005 CN3104 (TX) (LO1) (LO1) (LO1) (L2) (L2)(L2) (LO2) (LO2) (LO2) (LO1) (REC) (REC) (D) (D)(D) (CD) (D) (L2) (L1) (L1) HP ASSY BLED ASSY POWER SUPPLY A

37、SSY F-TERMINAL ASSY H (PB) (PB) (PB) (PB) (PB) (PB) XC-IS22CD 14 A B C D 1234 1234 CN1201 CN1302 CN2202 CN2701 CN2301CN2302CN2603 J2201 CN3006 CN3005 CN103 CN101CN3008 CN8001 CN3001 CN3004 CN3003 CN5502 CN11 CN1301 CN1101 CN5501 AF ASSY (XWZ3406)C DECK ASSY (XWX3037)E CD ASSY (XWP3001) CD MECHA ASSY

38、 (KSM-900AAA) CD MOTOR ASSY (XWZ3410) G D F-TERMINAL ASSY (XWZ3409) MEDIA BLUE LED ASSY (XWZ3415) H CN5505 1/2F- 2/2 3.2 OVERALL CONNECTION DIAGRAM XC-IS22CD 15 A B C D 5678 5678 CN51 CN52CN5504 CN50 CN5509 CN5503 M-IS22 (STEREO POWER AMPLIFIER) Service Manual order no. RRV2445 CN5507CN5506 J50 J54

39、J55 J51 POWER SUPPLY ASSY BLUE LED ASSY H.P. ASSY CN3002 CN3102 CN3105 CN3104CN3106 J3004 CN3103CN3331 J3001 CN3332 CN3303 CN3008 J3001 IF ASSY (XWZ3407)B FM/AM TUNER MODULE (AXQ7229) A LIGHT-L ASSY (XWZ3413) LIGHT-R ASSY (XWZ3414) CD OPEN SW ASSY (XWZ3411) CD CLOSE SW ASSY (XWZ3412) K L M J FRONT P

40、ANEL ASSY (XWZ3408) I CN201 LCD ASSY CN49 MAIN AMP ASSY SECONDARY ASSY AMP ASSY Note : When ordering service parts, be sure to refer to EXPLODED VIEWS and PARTS LIST or PCB PARTS LIST. XC-IS22CD 16 A B C D 1234 1234 3.3 FM/AM TUNER MODULE A FM FRONT END MW RF TUNING BLOCK FM/AM TUNER MODULE (AXQ7229

41、)A OSC : 981 - 2052kHz 9k step (AM) (AM) (AM) (AM)(AM) (AM) (FM) (FM)(FM) (FM) (FM) (FM) (FM)(FM) (FM) (FM) XC-IS22CD 17 A B C D 5678 5678 CN5503 L201 ATE7003 CN201 B : AUDIO SIGNAL ROUTE (TUNER) (TX) : AM SIGNAL ROUTE (AM) : FM SIGNAL ROUTE (FM) (AM) (AM) (FM) (AM) (AM) (AM) (AM) (AM) (AM) (FM) (AM

42、) (FM) (TX) (TX) (TX) (TX) (TX) (FM) : The power supply is shown with the marked box. A XC-IS22CD 18 A B C D 1234 1234 3.4 IF ASSY B IF ASSY (XWZ3407)B ICN52 SIGNAL ROUTE : CD AUDIO SIGNAL ROUTE : AUDIO SIGNAL ROUTE (TUNER) : DIGITAL SIGNAL ROUTE (TX) (CD) CN5504 CCN3003 CCN3004 ACN201 CN5502 CN5501

43、 CN5503 (TX) (TX) (CD) (CD) (CD) (D) (D)(D) (D) (D) (D) XC-IS22CD 19 A B C D 5678 5678B : The power supply is shown with the marked box. CN1201 ECN2202 To. Option Deck CN5507 CN5506 CN5505 CN5511 CN5509 (CD)(CD) (CD) (D) (D)(D) (D) 1/2F XC-IS22CD 20 A B C D 1234 1234 3.5 AF and MIDIA BLUE LED ASSYS

44、C D BCN5501 CN3004 EJ2201 CN3006 CN101 MEDIA BLUE LED ASSY (XWZ3415) CN3008 CN8001 (TX) (TX) (TX) (TX) (PB) (PB) (REC) (REC) (REC) (REC) (CD)(CD)(CD) (D) (D) (L1) (MO) (MO) (LO2)(LO2) (L2) (L2) (MO) (LO1) (LO1) (LO1) (L1) (L1) D XC-IS22CD 21 A B C D 5678 5678 C HCN103ICN50 : The power supply is show

45、n with the marked box. AF ASSY (XWZ3406)C B To. M-IS22 (Stereo power amplifier) SIGNAL ROUTE : PB SIGNAL : RECORDING SIGNAL (D) (PB) CN3001 BCN5502 CN3003 CN3005 (REC) (D)(D) (D) (MO) (MO) (L2) (L2)(L2) (LO2) (LO2) (L2) (MO) : AUDIO SIGNAL (TUNER) (CD) (TX) : CD SIGNAL (L1) (LO2) : LINE 1 SIGNAL (MO

46、) (L2) (LO1) (LO2) : MAIN OUT SIGNAL : DIGITAL SIGNAL ROUTE : AUDIO SIGNAL ROUTE : LINE 2 SIGNAL : LINE OUT 1 SIGNAL : LINE OUT 2 SIGNAL XC-IS22CD 22 A B C D 1234 1234 3.6 DECK ASSY E (PB) (PB) DECK ASSY (XWX3037)E SIGNAL ROUTE : PB SIGNAL : RECORDING SIGNAL (REC) (PB) (PB) (PB) (REC) (REC) (REC) (R

47、EC) CN2301 CN2302 XC-IS22CD 23 A B C D 5678 5678 CN2603 : The power supply is shown with the marked box. CN2202 J2201 BCN5506 CCN3006 (PB) (PB) (PB) (PB) (PB) (REC) (REC) (REC) (REC) CN2701 E XC-IS22CD 24 A B C D 1234 1234 3.7 CD ASSY (1/2) CN1501 CD ASSY (XWP3001) Non connection 1/2F 1/2F XC-IS22CD

48、 25 A B C D 5678 5678 : The power supply is shown with the marked box. BCN5505 CN1201 SIGNAL ROUTE : CD AUDIO SIGNAL ROUTE : DIGITAL SIGNAL ROUTE (CD) (CD) (CD) (D) (D) (D)(D) (CD) 2/2F 2/2F Q1402 2SC2412K(QR) 2SC2412K(QR) Q1401 1/2F XC-IS22CD 26 A B C D 1234 1234 3.8 CD ASSY (2/2) G Q1101 2SA1036K (Q