Philips-DVP-5168-K-Service-Manual(1) 电路图 维修手册.pdf

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1、. Technical Specifications.1-2 . Safety Instruction, Warning 50/60HZ Power consumption 10W Power consumption in standby mode 1W Specifications subject to change without prior notice. 1-2 RadioFans.CN 收音机爱 好者资料库 Safety instruction 1. General safety Safety regulations require that during a repair: . C

2、onnect the unit to the mains via an isolation transformer. . Replace safety components indicated by the symbol , only by components identical to the original ones. Any other component substitution (other than original type) may increase risk of fire or electrical shock hazard. Safety regulations req

3、uire that after a repair, you must return the unit in its original condition. Pay, in particular, attention to the following points: . Route the wires/cables correctly, and fix them with the mounted cable clamps. . Check the insulation of the mains lead for external damage. . Check the electrical DC

4、 resistance between the mains plug and the secondary side: 1) Unplug the mains cord, and connect a wire between the two pins of the mains plug. 2) Set the mains switch the “on” position (keep the mains cord unplug). 3) Measure the resistance value between the mains plug and the front panel, controls

5、, and chassis bottom. 4) Repair or correct unit when the resistance measurement is less than 1M. 5) Verify this, before you return the unit to the customer/user (ref. UL-standard no. 1492). 6) Switch the unit “off”, and remove the wire between the two pins of the mains plug. 2.Laser safety This unit

6、 employs a laser. Only qualified service personnel may remove the cover, or attempt to service this device (due to possible eye injury). Laser device unit Type : Semiconductor laser GaAlAs Wavelength : 650nm (DVD) : 780nm (VCD/CD) Output power : 7mW (DVD) : 10mW (DVD /CD) Beam divergence: 60 degree

7、Note: Use of controls or adjustments or performance of procedure other than those specified herein, may result in hazardous radiation exposure. Avoid direct exposure to beam. Safety instruction, Warning & Notes 1-3 RadioFans.CN 收音机爱 好者资料库 Warning 1.General . All ICs and many other semiconductors are

8、 susceptible to electrostatic discharges (ESD). Careless handing during repair can reduce life drastically. Make sure that, during repair, you are at the same potential as the mass of the set by a wristband with resistance. Keep components and tools at this same potential. Available ESD protection e

9、quipment: 1) Complete kit ESD3 (small tablemat, wristband, connection box, extension cable and earth cable) 4822 310 10671. 2) Wristband tester 4822 344 13999. . Be careful during measurements in the live voltage section. The primary side of the power supply , including the heat sink, carries live m

10、ains voltage when you connect the player to the mains (even when the player is “off”!). It is possible to touch copper tracks and/or components in this unshielded primary area, when you service the player. Service personnel must take precautions to prevent touching this area or components in this ar

11、ea. A “lighting stroke” and a stripe-marked printing on the printed wiring board, indicate the primary side of the power supply. . Never replace modules, or components, while the unit is “on”. 2. Laser . The use of optical instruments with this product, will increase eye hazard. . Only qualified ser

12、vice personnel may remove the cover or attempt to service this device, due to possible eye injury. . Repair handing should take place as much as possible with a disc loaded inside the player. . Text below is placed inside the unit, on the laser cover shield: Notes: Manufactured under licence from Do

13、lby Laboratories. The double-D symbol is trademarks of Dolby Laboratories, Inc. All rights reserved. CAUTION: VISIBLE AND INVISIBLE LASER RADIATION WHEN OPEN, AVOID EXPOSURE TO BEAM. 1-4 Lead-Free requirement for service INDENTIFICATION: Regardless of special logo (not always indicated) One must tre

14、at all sets from 1.1.2005 onwards, according next rules. Important note: In fact also products a little older can also be treated in this way as long as you avoid mixing solder-alloys (leaded/ lead-free). So best to always use SAC305 and the higher temperatures belong to this. Due to lead-free techn

15、ology some rules have to be respected by the workshop during a repair: Use only lead-free solder alloy Philips SAC305 with order code 0622 149 00106. If lead-free solder-paste is required, please contact the manufacturer of your solder-equipment. In general use of solder-paste within workshops shoul

16、d be avoided because paste is not easy to store and to handle. Use only adequate solder tools applicable for lead-free solder alloy. The solder tool must be able o To reach at least a solder-temperature of 400C, o To stabilize the adjusted temperature at the solder-tip o To exchange solder-tips for

17、different applications. Adjust your solder tool so that a temperature around 360C 380C is reached and stabilized at the solder joint. Heating-time of the solder-joint should not exceed 4 sec. Avoid temperatures above 400C otherwise wear-out of tips will rise drastically and flux-fluid will be destro

18、yed. To avoid wear-out of tips switch off un-used equipment, or reduce heat. Mix of lead-free solder alloy / parts with leaded solder alloy / parts is possible but PHILIPS recommends strongly to avoid mixed solder alloy types (leaded and lead-free). If one cannot avoid, clean carefully the solder-jo

19、int from old solder alloy and re-solder with new solder alloy (SAC305). Use only original spare-parts listed in the Service-Manuals. Not listed standard-material (commodities) has to be purchased at external companies. Special information for BGA-ICs: - always use the 12nc-recognizable soldering tem

20、perature profile of the specific BGA (for de-soldering always use highest lead-free temperature profile, in case of doubt) - lead free BGA-ICs will be delivered in so-called dry-packaging (sealed pack including a silica gel pack) to protect the IC against moisture. After opening, dependent of MSL-le

21、vel seen on indicator-label in the bag, the BGA-IC possibly still has to be baked dry. This will be communicated via AYS-website. Do not re-use BGAs at all. For sets produced before 1.1.2005, containing leaded soldering-tin and components, all needed spare-parts will be available till the end of the

22、 service-period. For repair of such sets nothing changes. On our website: www.atyourservice.ce.P You find more information to: BGA-de-/soldering (+ baking instructions) Heating-profiles of BGAs and other ICs used in Philips-sets You will find this and more technical information within the “magazine”

23、, chapter “workshop news”. For additional questions please contact your local repair-helpdesk. Notes 1-5 Mechanical and Dismantling Instructions Dismantling Instruction The following guideline is a general instruction for how to dismantle the player, Detailed operation done according the set unit. S

24、tep1: Remove 5 screws around the Top Cover, then remove the Top Cover (Figure 1). Step2: If it is necessary to dismantle Loader or Front Panel, It should be remove the Front door assembly first. (Figure 2) Note: Make sure to operate gently otherwise the guider would be damaged. 2-1 Figure 1 Figure 2

25、 Please kindly note that dismantle the front door assembly carefully to avoid damage tray and the front door assembly. Mechanical and Dismantling Instructions Dismantling Instruction Step3: If the tray cant open in normal way, you can make it through the instruction as below (Figure 3). Note: Make s

26、ure to operate gently otherwise the guider would be damaged. Step4: Dismantling Loader, disconnect the 3 connectors aiming in the below figure, and remove 1 screw around the Loader. (Figure 4) CON 1 CON 2 CON 3 Figure 4 2-2 Figure 3 Push the guider until the tray out. Make sure to operate gently to

27、avoid damage happening. Mechanical and Dismantling Instructions Dismantling Instruction Step5: Dismantling Front Panel, disconnect the 3 connector, then release the snaps on the both sides of Front Panel and bottom cabinet , then gently pull the Panel out from the set. (Figure 5 & 6 & 7) Figure 6 Sn

28、ap 1 Figure 5 CON 4 CON 6 CON 5 2-3 Figure 7 Snap 2 Mechanical and Dismantling Instructions Dismantling Instruction Step6: Dismantling Main Board, first disconnect the connector, and then remove 4 screws. (Figure 8) Step7: Remove the 2 screws on Power Board to dismantle the Power Board. (Figure 9) 2

29、-4 Figure 8 CON 7 Figure 9 Software upgrade Preparation to upgrade software 1) Start the CD Burning software and create a new CD project (Data Disc) with the following setting: Label: DVP5XXX (No need the label name) File Name: DVPXXXX_XX.BIN Power on the set and open the tray, then press to check t

30、he File Name. Note: It is required capital letter for the File System name 2) Burn the data onto a blank CDR A. Procedure for software upgrade: 1) Power on the set and insert the prepared Upgrade CDR. 2) The set will starts reading disc & response with the following display TV screen: Upgrade File D

31、ETECTED Upgrade? Press Play TO START. 3) Press button to confirm, then screen will display : Files coping UPGRADING 4) The upgraded disc will automatically out when files coping complete, then take out the disc. 5) About 1 minute later, the tray will automatically close when upgrading complete. B. R

32、ead out the software versions to confirm upgrading 1) Power on the set and press button on the remote control. 2) Pressbutton to check the software information. The software version and other information are display on the TV screen as follows: Version XX.XX.XX.XX (Main version) SUB-VER XX.XX.XX.XX

33、(software version of application software) 8032 XX.XX.XX.XX Servo XX.XX.XX.XX (software version of Servo) RISC XX.XX.XX.XX DSP XX.XX.XX.XX Region Code X 3-1 Caution: The set must not be power off during upgrading, Otherwise the Main board will be damaged entirely. 4-1 Spindle motor does not move Yes

34、 Yes No No No No Yes Check whether “AVCC” (+5V) voltage is normal. Correct connection Check the AVCC power supply Check/Replace Q6?Q5. Check/ Replace U2. Have no focus 1. Check U2 42pin FOO signals 2 If there are F+, F-, T+ and T- signals output from U3. Check/Replace the loader Yes Yes No Go Check

35、whether laser voltage (2V for VCD & 2.2V for DVD) on Collector of Q6 and Q5 Check the FFC connection between 24P and the loader. 1.Whether voltage on pin 112 of U2 varies between 0 and 3.3V (3.3V for VCD and 0V for DVD), 2.Whether peripheral components are eroded or badly soldered. Trouble shooting

36、chart Motor no move Remark: Trouble shooting chart for DVP5160/XX 4-2 The power can not be on or off Go Yes Yes No No The power cant be on or off Yes Repair the power board Check the power supply on the power board is normal. Check/Correct connection Whether the connection to K301 is broken. Correct

37、 the connection Replace U2. No No Yes Yes Check if the CON301 on the front board to CN5 on the decoder board is in good contact. Whether there is 0V and 3.3V voltage difference on Pin 104 PCON of U2. Trouble shooting chart Remark: Trouble shooting chart for DVP5160/XX 4-3 All output voltages on the

38、power board is 0V or deviated. No No No Yes No U1(PIN 8 - Drain waveform) Replace F1 Replace C4 if D1, D2, D3, D4 are normal. Check/ replace U1. Check whether U2 are eroded. All output voltages on the power board is 0V or deviated Check whether there is 300V on C4. Check whether 100KHz oscillating s

39、ignal on Pin6 of U1 Check if +5V, +12V, -12V and are short. Check whether the components in the short-circuit voltage are defected or eroded. Yes Yes Yes Yes U1(PIN 3 - RC waveform) Check whether F1 is blown Trouble shooting chart Remark: Trouble shooting chart for DVP5160/XX 4-4 Disc cannot be read

40、. No Yes No Yes No Yes Yes No No Yes Disc cannot be read. Check the loaded circuit 1.Check voltage on pin 112 of U2 varies between 0 and 3.3V: ?3.3V for VCD ?0V for DVD 2.Check whether peripheral components are eroded or defect Check the FFC connection between 24P and the loader. Check U2 and periph

41、eral components Re-solder or replace the defective parts Check the connection between U2 Correct connection Replace U2 or loader. Yes Check whether there is laser voltage (2V for VCD and 2.2V for DVD) on Collector of Q6 &Q5 Check if there is RFO signal on pin17 of CN2. (The normal RFO signal is a cl

42、ear reticulated wave) CheckU2,U3,andperipheral components are eroded or badly soldered. Trouble shooting chart Remark: Trouble shooting chart for DVP5160/XX 4-5 Only DVD disc or only disc except DVD can be played No No Yes Only DVD disc, or only disc except DVD can be Played. Check the FFC connectio

43、n between 24pin and the loader. Check the loaded circuit Check the solder status on U2 and peripheral components Check whether there is voltage variance on pin 23 of U2. check if bad solder exist on U2 and peripheral components Replace the bad spare parts Check Q2, Q3, Q4 whether in good condition Y

44、es Yes Yes Go Correct connection Change U2 or the loader. No No Yes Check laser voltage (2V) output on Collector of Q6, if pin 23 of U2 is at low level. No Trouble shooting chart Remark: Trouble shooting chart for DVP5160/XX Check whether pin 1 to pin38 of U2 and peripheral components are badly sold

45、ered, defected 4-6 No display on LEDD, and buttons do not work No No No Yes Yes No display on LED, and buttons do not work Check whether there is correct contact between CON301 and CN5 Correct connection Fix power supply board top a power supply for should electric circuit Check the U2s pin 97?98?10

46、0 arrive the CN5 connect condition Correct connection Replace U301 or LED Yes Yes Yes No Check VCC(+5v) voltage on the power and front board Check there are CS, DATA and CLK signals on CON301 on the front board. 1.Check whether bad solder exists on U301 and pins of LED, 2.Check whether the circuit connected to K302, K303, K304 and K301 is broken, 3.Check whether R300, R301 and R302 are open-circuit. CN5 (PIN 2 V.SCK)CN5 (PIN4 VSDA0) Trouble shooting chart Remark: Trouble shooting chart