Philips-DVDR-5500-Service-Manual(1) 电路图 维修手册.pdf

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1、2.1 Safety Instructions 2.1.1 General Safety Safety regulations require that during a repair: Connect the unit to the mains via an isolation transformer. Replace safety components, indicated by the symbol , only by components identical to the original ones. Any other component substitution (other th

2、an original type) may increase risk of fi re or electrical shock hazard. Safety regulations require that after a repair, you must return the unit in its original condition. Pay, in particular, attention to the following points: Route the wires/cables correctly, and fi x them with the mounted cable c

3、lamps. Check the insulation of the mains lead for external damage. Check the electrical DC resistance between the mains plug and the secondary side: 1. Unplug the mains cord, and connect a wire between the two pins of the mains plug. 2. Set the mains switch to the on position (keep the mains cord un

4、plugged!). 3. Measure the resistance value between the mains plug and the front panel, controls, and chassis bottom. 4. Repair or correct unit when the resistance measurement is less than 1 M. 5. Verify this, before you return the unit to the customer/ user (ref. UL-standard no. 1492). 6. Switch the

5、 unit off, and remove the wire between the two pins of the mains plug. 2.1.2 Laser Safety This unit employs a laser. Only qualifi ed service personnel may remove the cover, or attempt to service this device (due to possible eye injury). Laser Device Unit Type : Semiconductor laser GaAlAs Wavelength

6、: 650 nm (DVD) : 780 nm (VCD/CD) Output Power : 20 mW (DVD+RW writing) : 0.8 mW (DVD reading) : 0.3 mW (VCD/CD reading) Beam divergence : 60 degree CLASS 1 LASER PRODUCT Figure 2-1 Note: Use of controls or adjustments or performance of procedure other than those specifi ed herein, may result in haza

7、rdous radiation exposure. Avoid direct exposure to beam. 2.2 Warnings 2.2.1 General All ICs and many other semiconductors are susceptible to electrostatic discharges (ESD, ). Careless handling during repair can reduce life drastically. Make sure that, during repair, you are at the same potential as

8、the mass of the set by a wristband with resistance. Keep components and tools at this same potential. Available ESD protection equipment: Complete kit ESD3 (small tablemat, wristband, connection box, extension cable and earth cable) 4822 310 10671. Wristband tester 4822 344 13999. Be careful during

9、measurements in the live voltage section. The primary side of the power supply, including the heatsink, carries live mains voltage when you connect the player to the mains (even when the player is off!). It is possible to touch copper tracks and/ or components in this unshielded primary area, when y

10、ou service the player. Service personnel must take precautions to prevent touching this area or components in this area. A lightning stroke and a stripe-marked printing on the printed wiring board, indicate the primary side of the power supply. Never replace modules, or components, while the unit is

11、 on. 2.2.2 Laser The use of optical instruments with this product, will increase eye hazard. Only qualifi ed service personnel may remove the cover or attempt to service this device, due to possible eye injury. Repair handling should take place as much as possible with a disc loaded inside the playe

12、r. Text below is placed inside the unit, on the laser cover shield: Figure 2-2 2. Safety Information, General Notes & Lead Free Requirements CAUTION VISIBLE AND INVISIBLE LASER RADIATION WHEN OPEN AVOID EXPOSURE TO BEAM ADVARSEL SYNLIG OG USYNLIG LASERSTRLING VED BNING UNDG UDSTTELSE FOR STRLING ADV

13、ARSEL SYNLIG OG USYNLIG LASERSTRLING NR DEKSEL PNES UNNG EKSPONERING FOR STRLEN VARNING SYNLIG OCH OSYNLIG LASERSTRLNING NR DENNA DEL R PPNAD BETRAKTA EJ STRLEN VARO! AVATTAESSA OLET ALTTIINA NKYVLLE JA NKYMTTMLLE LASER STEILYLLE. L KATSO STEESEEN VORSICHT SICHTBARE UND UNSICHTBARE LASERSTRAHLUNG WE

14、NN ABDECKUNG GEFFNET NICHT DEM STRAHL AUSSETSEN DANGER VISIBLE AND INVISIBLE LASER RADIATION WHEN OPEN AVOID DIRECT EXPOSURE TO BEAM ATTENTION RAYONNEMENT LASER VISIBLE ET INVISIBLE EN CAS DOUVERTURE EXPOSITION DANGEREUSE AU FAISCEAU RadioFans.CN 收音机爱 好者资料库 2.3 Lead Free Requirement Information abou

15、t Lead-free produced sets Philips CE is starting production of lead-free sets from 1.1.2005 onwards. INDENTIFICATION: Regardless of special logo (not always indicated) One must treat all sets from 1 Jan 2005 onwards, according next rules. Example S/N: Bottom line of typeplate gives a 14-digit S/N. D

16、igit 5&6 is the year, digit 7&8 is the week number, so in this case 1991 wk 18 So from 0501 onwards = from 1 Jan 2005 onwards Important note: In fact also products of year 2004 must be treated in this way as long as you avoid mixing solder-alloys (leaded/ lead-free). So best to always use SAC305 and

17、 the higher temperatures belong to this. Due to lead-free technology some rules have to be respected by the workshop during a repair: Use only lead-free solder alloy Philips SAC305 with order code 0622 149 00106. If lead-free solder-pate is required, please contact the manufacturer of your solder-eq

18、uipment. In general use of solder-paste within workshops should be avoided because paste is not easy to store and to handle. Use only adequate solder tools applicable for lead-free solder alloy. The solder tool must be able o To reach at least a solder-temperature of 400C, o To stabilize the adjuste

19、d temperature at the solder-tip o To exchange solder-tips for different applications. Adjust your solder tool so that a temperature around 360C 380C is reached and stabilized at the solder joint. Heating-time of the solder-joint should not exceed 4 sec. Avoid temperatures above 400C otherwise wear-o

20、ut of tips will rise drastically and fl ux-fl uid will be destroyed. To avoid wear-out of tips switch off un-used equipment, or reduce heat. Mix of lead-free solder alloy / parts with leaded solder alloy / parts is possible but PHILIPS recommends strongly to avoid mixed solder alloy types (leaded an

21、d lead-free). If one cannot avoid or does not know whether product is lead-free, clean carefully the solder-joint from old solder alloy and re-solder with new solder alloy (SAC305). Use only original spare-parts listed in the Service-Manuals. Not listed standard-material (commodities) has to be purc

22、hased at external companies. Special information for BGA-ICs: - always use the 12nc-recognizable soldering temperature profi le of the specifi c BGA (for de-soldering always use the lead-free temperature profi le, in case of doubt) - lead free BGA-ICs will be delivered in so-called dry- packaging (s

23、ealed pack including a silica gel pack) to protect the IC against moisture. After opening, dependent of MSL-level seen on indicator-label in the bag, the BGA-IC possibly still has to be baked dry. (MSL=Moisture Sensitivity Level). This will be communicated via AYS- website. Do not re-use BGAs at all

24、. For sets produced before 1.1.2005 (except products of 2004), containing leaded solder-alloy and components, all needed spare-parts will be available till the end of the service-period. For repair of such sets nothing changes. On our website www.atyourservice.ce.P you fi nd more information to: BGA

25、-de-/soldering (+ baking instructions) Heating-profi les of BGAs and other ICs used in Philips-sets You will fi nd this and more technical information within the “magazine”, chapter “workshop news”. For additional questions please contact your local repair-helpdesk. RadioFans.CN 收音机爱 好者资料库 1. Firmwa

26、re Upgrading 1.1. Preparation to upgrade firmware Download the latest software release package. Extract the files from ZIP archive (Do not rename the filename). Start the CD Burning Software and create a new CD project (data disc) with the following settings: File System: Joliet Format: MODE 1 Recor

27、ding Mode: SINGLE SESSION (TRACK-AT-ONCE), FINALIZE CD Note: Long file name is necessary for the preparation of the upgrade disc. Place the extracted file into the root directory of the new CD project. Burn the data onto the CDRs or CD-RWs. Notes: Burn ALL the extracted files onto a single blank CD-

28、R or CD-RW disc for firmware upgrade 1.2. Procedures to apply the System Software Upgrade and Loader Software Upgrade There are 2 upgrade processes supported: - Normal Upgrade (Software Downgrade is NOT possible) and - Forced Download (Software Downgrade is possible). 1.2.1. Normal Upgrade (All exis

29、ting settings will remain the same after software upgrade) For normal upgrading, power up the set, open the tray, insert the upgrade disc, close the tray and follow the on screen instructions. VFD will show “ VERIFY - ERASE - UPGRADE ”. After upgrading the set, the Disc will be ejected. Remove the d

30、isc and close the tray. Then the set will go to standby. Waking up again from standby, the set will reboot from upgraded flash. 1.2.2. Forced Upgrade (All the settings will be reset to default /58 version) Notes: After Forced Upgrade, the procedures described in 1.4 must be proceeded to restore the

31、stroke version. Press and Hold Rec key on front Panel. Power ON the set VFD will show “FRC DWLD” Open the tray and insert the upgrade disc. Close the tray and the sets will start upgrading:-VFD will show “ VERIFY - ERASE - UPGRADE ” After upgrading the set, the Disc will be ejected. Disc tray remain

32、s open for 5 minutes and closes after time out without user action. Or, if the tray is closed by the user, then the set goes to standby and boots from upgraded flash. (Time out of 5 mins or user action, whichever is earlier, causes the set to go to standby.) Note: Do not press any buttons or interru

33、pt the mains supply during the upgrading process, otherwise the set may become defective. 1.3. How to read out the firmware version to confirm set has been upgraded Press “HOME” button on remote control and navigate to Settings - Setup - Version Info. Press the blue button on remote control for OSD

34、to display the Detail Version Info: Figure 1 shows the version info displayed by DVDR5500 EU running 49.0a backend software and drive firmware is 51.05.02.17. RadioFans.CN 收音机爱 好者资料库 Product Number: 5500 EU Software Version: 49.0a URL: Loader Version: FE: 51.05.02.17 Figure 1 : Firmware Information

35、shown by DVDR5500 1.4. Restore the Dynamic Stroke Version It is important to restore the Dynamic Stroke version of the set before returning the repaired set back to the customer. Restoring this stroke version will ensure that the set is correctly set for the region. Recorders are configured to a des

36、ired stroke version by entering a pre-defined RC key sequence. The RC key sequence is made up of 2 parts: + , where refers to a platform and refers to the stroke version. Follow the steps below to change dynamic stroke versions: Close DVD tray with no disc Make sure the OSD to display the home menu.

37、 Enter the following RC sequence: for /05 for /31 for /58 While entering the RC sequence, the VFD will display the entered keys The VFD will display “WRNGSTRK” if the incorrect sequence is entered. If the correct RC sequence is entered and is pressed the VFD will dispaly “STROKEYY” Press standby but

38、ton to go to standby mode or power off the mains to complete the process Note:It is essential to standby or power off the set for the stroke version restoration to take effect. The set will then start in the Virgin Mode. 1. Mechanical Instructions Note: The position numbers given here refers to the

39、Exploded view in chapter 8. 1.1. Dismantling of the DVD Tray cover manually 1) Insert a screwdriver into the slot provided at the bottom of the set and push in the direction as shown in Figure1 to unlock before sliding the Tray cover 110 out. Figure 1- unlock the tray loader 2) Remove the Tray cover

40、 110 as shown in Figure 2. Figure 2 - remove the tray cover 1.2. Dismantling of the Front Panel 1) Remove 7 screws to loosen Top cover 240. 2) Remove the screws to detach the Front Panel and loosen the Front Loader Plate190 as shown in Figure 3. The Front Panel Service Position as shown in Figure 4.

41、 Figure 3 - detach the front panel Figure 4 - Front Panel Service Position 1.3. Dismantling of the Basic Engine 1) To dismantle the Basic Engine without interference, it is necessary to detach the Front Panel together with the Plate Front Loader. Remove 4 mounting screw as shown in Figure 5 to detac

42、h the Basic Engine Assembly 1004 from the Frame 162. Figure 5 - Basic Engine mounting screw Front Panel Insulation Sheet 2) Flip the Basic Engine over to remove 4 screws from the PCB protection plate. Service Position of the Basic Engine is shown in Figure 6. Figure 6 - Basic Engine Service Position

43、 1.4. Dismantling of the PSU Board 1) Remove 3 screws and detach the PSU Board 1005 as shown in Figure 7. Figure 7 - PSU remove mounting screws 2) Service position for PSU Board is given in Figure 8. Figure 8 - PSU Board Service Position Insulation Sheet Insulation Sheet 1.5. Dismantling of the Digi

44、tal Board 1) Remove 5 screws to loosen the Digital Board 1002 as shown in Figure 9. Figure 9 - Remove mounting screws for Digital Board 2) It is necessary to detach the Front Panel for Digital Board Service Position as shown in Figure 10. Figure 10 - Digital Board Service Position 1.6. Dismantling o

45、f the Analog Board 1) Remove screws from the Back Plate 230 to detach Analogue Board 1001. Service position for Analogue Board is given in Figure 13. Notes: Beware of short cable connections from the Analog Board to the PSU Board. Make sure them not to come out from the connectors of PSU Board while

46、 flipping over the Analog Board for servicing. Insulation Sheet Figure 11 - Analogue Board Service Position Insulation Sheet Beware of the cable connections 1. Technical Specifications and Connection Facilities 1.1. PCB Locations PSU Analog Board Digital Board Drive D 5.1 Open Front Display Board (B

47、ehind the Front Plate) Front Standby Board (Behind the Front Plate) 1.2. General Mains voltage: 220V-240V Mains frequency: 50 Hz Power consumption: 23 W Standby Power consumption: 3.2W 1.3. Hybrid Tuner 1.3.1. Hybrid Tuner-Analogue TV Test equipment: Fluke 54200 TV Signal generator Test streams: PAL

48、 BG Philips Standard test pattern 1.3.1.1. System B/G, I, L/L, D/K 1.3.1.2. RF Loop Through: Frequency range: 43 MHz 860 M Hz Gain (ANT IN ANT OUT) without amplifier: -4 dB 2 dB Gain (ANT IN ANT OUT) with amplifier: From 2 dB + 3 dB until 2 dB 2 dB 1.3.2. Receiver Output of Euro connector/Cinch to be used for measurements (direct output from front end) Video Performance: Frequency response (0 - 4.4 MHz): 0 4dB Group delay (0 - 4.4 MHz): 0 150 n sec S/N Ratio (RF level = 70dBuV, BW = 5MHz, LPS = 200kHz, SC Trap = OFF) 45