Philips-DVP-9000-S-Service-Manual(1) 电路图 维修手册.pdf

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1、CLASS 1 LASER PRODUCT Service Manual Service ServiceService ServiceService DVP9000S/00/69 TABLE OF CONTENTS Page Location of pc boards fr Reparaturen sind Original-Ersatzteile zu verwenden. Sicherheitsbauteile sind durch das Symbol ! markiert. I Le norme di sicurezza esigono che lapparecchio venga r

2、imesso nelle condizioni originali e che siano utilizzati i pezzi di ricambio identici a quelli specificati. Componenty di sicurezza sono marcati con ! GB After servicing and before returning set to customer perform a leakage current measurement test from all exposed metal parts to earth ground to as

3、sure no shock hazard exist. The leakage current must not exceed 0.5mA. 2-12-1 DISMANTLING INSTRUCTIONS Dismantling of the DVD Loader 1) The tray can be manually open by inserting a screw driver and push the lever in the direction as shown in Figure 1 to unlock the tray before sliding it out. 2) Slid

4、e out the tray and remove the Cover Tray assembly (pos 113 + pos 115 + pos 117) as shown in Figure 2. 3) Loosen 7 screws to remove the Cover Top (pos 197). - 2 screw each on the left & right side - 3 screws on the rear 1) Loosen 7 screws H (see Figure 6 & 7) and uncatch 2 catches C3 (see Figure 7) t

5、o detach the Cabinet Front assembly from the Frame (pos 161) by sliding it out towards the front. - see Service position C Detaching the Cabinet Front assembly 4) Loosen 4 screws D (see Figure 5) to remove the DVD Loader (pos 1003-0001). 5) Loosen 3 screws E (see Figure 5) to remove the Plate Shield

6、 (pos 191) from the DVD Loader. Figure 7 Figure 3 Figure 2Figure 1 1) Loosen 3 screws A (see Figure 3 & 4) to remove the PSCAN HDMI Board (pos 1006). 2) Loosen 7 screws B (see Figure 3) and uncatch C1 (see Figure 5) to remove the AV Board (pos 1002). Dismantling of the PSCAN HDMI Board, AV Board, PS

7、U Board and SD5.2 (S) XSA 4FL DV HDMI Board 3) Loosen 2 screws G and uncatch 2 catches C2 (see Figure 5) to remove the PSU Board (pos 1004). 4) Loosen 4 screws F (see Figure 5) to remove the SD5.2 (S) XSA 4FL DV HDMI Board (pos 1003-1001). Figure 5 Figure 6 Figure 4 2-22-2 SERVICE POSITIONS AV Board

8、Thick Insulation SheetDVD LoaderThick Insulation Sheet Service position A Service position C Service position B PSCAN HDMI BoardSD5.2 (S) XSA 4FL DV HDMI Board Diagnostic Software 1. Definitions and Abbreviations Definitions Control PCAutomatic test equipment, part of the production control system i

9、n the factory, to control the execution of Diagnostic Nuclei in the DVD player. Diagnostic NucleusPart of the Diagnostic Software. Each nucleus contains an atomic and software independent diagnostic test, testing a functional part of the DVD player hardware on component level. ScriptPart of the Diag

10、nostic Software. Each script contains a sequence of Diagnostic Nuclei to be executed. Service PCPC used by a service- or repairman to communicate with the Diagnostic Software in the DVD player. Abbreviations BHDSBasic Hardware Diagnostic Software BDSBasic Diagnostic Software FDSFull Diagnostic Softw

11、are HSIHardware Software Interface OSDOn Screen Display PWBPrinted Wire Board RCRemote Control ZiVa5the single-chip DVD backend processor from LSI Logic SACDSuper Audio CD SD5.2Standard Design DVD-SACD Module 5th generation 2. Product Overview The purpose of the DVD Diagnostic Software is to support

12、 the user (factory and service) in diagnosing the DVD player. The context of the diagnostic software consists of: -Service PC, a personal computer with a terminal emulation program that emulates a simple ASCII terminal. The Service PC is connected to the RS232 port of the DVD player and is used for

13、Level 2 / Second Line diagnostic mode. The Service PC is operated by a service personnel or repairman. -Local Keyboard, input device of the DVD player hardware, used during power-on and during the execution of the Player Test Script. -Test Pin, input device of the DVD player hardware, used during po

14、wer-on. -Local Display, output devices of the DVD player hardware, used by the Player Test Script and Dealer Test Script to output messages and test results. -Control PC, a computer system in the factory connected to the RS232 port of the DVD player, used during Level 1 diagnostic mode to communicat

15、e with the Diagnostic Software (bi-directional). -DVD Player Hardware, all the DVD player hardware which is subject to the Diagnostic Software. The DVD has only one single RS232 port, implying that all interfaces using this port are mutually exclusive. The Full Diagnostic Software (FDS) is aimed to

16、support service and repair and can present menus and receive commands via a Service PC. The Diagnostic Software contains a large number of tiny Diagnostic Nuclei. Each nucleus contains an atomic and software independent diagnostic test, testing a functional part of the DVD player hardware on compone

17、nt level. Each Diagnostic Nucleus works directly on the DVD player hardware, no drivers will be used. Each Diagnostic Nucleus returns a Result indicating if and which error was detected (e.g. faulty SDRAM chip). It is possible to combine these diagnostic nuclei in a Script to create a high level tes

18、t like a player test, a script can be as simple as a sequence of executed Diagnostic Nuclei. The Diagnostic Software contains standard scripts for dealer and player test. Each script returns a Result indicating if and which error was detected (e.g. faulty module). 3-1 During power-on the Selector (p

19、art of the DVD boot sequence) will check the presence of certain triggers (signal on Test Pin, key combinations on local keyboard). Via the Selector the appropriate diagnostic mode will be acti- vated: Power-on conditionActivate diagnostic mode:Short Description Name usedName used in Factoryin Servi

20、ce OPEN & PLAY key(Dealer Script)Dealer testFully automatic stand-alone test without any user pressedintervention resulting in one overall result: passed or not passed. No SDRAM tests are performed prior to DSW startup. OPEN & STOP keyLevel 3 orFirst LineAutomatic test sequence with user interventio

21、n and pressedPlayer testuse of screen/audio test device (i.e. a television set). (Player Script)The result will be an indication of which board is faulty. No SDRAM tests are performed prior to DSW startup. Test pin active & CLevel 1 or-Externally (Control PC) controlled test sequence via character r

22、eceivedModule testa simple command line interface. Each command from RS232 Portin productionactivates one Diagnostic Nucleus. lineSDRAM tests are performed prior to DSW startup. Test pin active & MLevel 2 orSecond LineExternally (Service PC) controlled test sequence via character receivedModule test

23、a simple menu driven interface. Each menu selection from RS232 Portfor repairactivates a Diagnostic Nucleus or a Standard Script. SDRAM tests are performed prior to DSW startup. Note: Some players do not have a power-on key, in such cases, the player must be powered-on by connecting the power-cable.

24、 The Selector, Command Handler and Menu Handler are the heart of the Diagnostic Software and will be referenced as the Diagnostic Engine in the context of this document. They form a framework in which Diagnostic Nuclei and standard Scripts can be added via a well-defined software interface. The actu

25、al contents of the Menu Handler are part of the FDS. 3. Product Functions Dealer diagnostics (For I2C Master Modules only) The dealer diagnostic mode can be activated by pushing the script activation keys during power-on. The script activation keys vary depending on the model used. This test consist

26、s of running a predefined script (Dealer Test Script). The script controls the execution of a number of diagnostic tests. No external input is required during the execution of the script. During the execution a progress indicator will be displayed on the local display. At the end of the script one m

27、essage is returned indicat- ing if a failure in the DVD player is detected or not. The message will be displayed on the local display. No exter- nal test equipment is required. DVD Project/ModelDealer Script mode activation key DVP900 All seriesPress and hold OPEN and PLAY key First Line & Level 3 d

28、iagnostics (For I2C Master Modules only) The First Line & Level 3 diagnostic mode can be activated by pushing the script activation keys during power-on. The script activation keys vary depending on the model used. This test consists of running a predefined script (Player Test Script). The script co

29、ntrols the execution of a number of diagnostic nuclei. The first group of Diagnostic Nuclei in this script will check the local display and the local keyboard and will output the result on the local display before it continues with the remaining Diagnostic Nuclei of the script. The Diagnostic Nuclei

30、 for the readout of the error log and the Basic Engine will also be part of the predefined script. During execution of the script input from the local keyboard is required for confirmation of 3-2 certain steps. At the end of the script a message is returned indicating if a failure in one of the modu

31、les (Basic Engine, Digital PWB or Display PWB) is detected or not. The message will be displayed on the local display. The test will be done with a closed player and requires equipment for testing audio and video (e.g. a television set). DVD Project/ModelPlayer Script mode activation key DVP900 All

32、seriesPress and hold OPEN and STOP key Level 1 diagnostics The Level 1 diagnostic mode can be activated by making the test pin active (pull to L) during power-on and subsequently, sending a C character to the RS232 port. The execution of Diagnostic Nuclei is under external control via a simple comma

33、nd line interface. There is no standard Level 1 Script embedded in the Diagnostic software. Each command activates one Diagnostic Nucleus. In case a Diagnostic Nucleus detects a failure it will try to give an indication via Result which component(s) or connection(s) is (are) failing. Result consists

34、 of an error number and an error string. These will be sent to the Control PC. The error string contains the textual equivalent of the error number extended with additional detailed error information. The required external test equipment will be part of the Control PC. Second Line & Level 2 diagnost

35、ics The Second Line & Level 2 diagnostic mode will be activated by making the test pin active during power-on and sending a M character to the RS232 port. The execution of Diagnostic Nuclei is under external control via the terminal program on the Service PC with a simple menu driven interface. In c

36、ase a Diagnostic Nucleus detects a failure it will try to give an indication via Result of which component(s) or connection(s) is(are) failing. Result consists of an error number and an error string. These will be sent to the service PC. The error string contains the textual equivalent of the error

37、number extended with additional detailed error information. The required external test equipment will be part of the standard repair suite. 4. Functional Requirements Diagnostic Engine The diagnostic Engine consists of the following objects: -Selector (partly implemented in the DVD boot sequence) -C

38、ommand Handler -Menu Handler The actual contents of the Menu Handler are part of the FDS. Scripts Each script controls the execution of Diagnostic Nuclei. There is no direct interaction from the script with the hardware. A script can be a sequence of Diagnostic Nuclei and can also contain branches a

39、nd loops. Results of the execution of a Script are given back to the user. The Scripts will be embedded in the ROM of the DVD player and will be written in C-code as part of sources of the Diagnostic Software (there is no script interpreter). The following script objects are defined for the Basic Di

40、agnostic Software: -Dealer Test Script -Player Test Script Diagnostic Nuclei Each nucleus contains an atomic and independent diagnostic test, testing a functional part of the DVD player hardware on component level. Each Nucleus returns a result message to its caller. Some tests (e.g. generating a co

41、lor bar) can only return an “OK” result. Internal communication will be done via a uniform interface between the diagnostic Engine, Scripts and the Diagnostic Nuclei. The diagnostic Engine can only operate if a certain (minimal) set of hardware is functioning properly. To test this set of hardware,

42、a set of basic diagnostic nuclei is embedded in the DVD player. Each basic diagnostic nucleus will only test that part of the hardware which is required for execution of the diagnostic Engine, e.g. a RAM test will only test that part of RAM that is used by the diagnostic engine. After the Diagnostic

43、 Engine is operational it is possible to do a full RAM diagnostic. All basic diagnostic nuclei start with prefix Basic. 3-3 In the overview each Diagnostic Nucleus consists of a reference number, a reference name and remarks. Reference number and name are coupled and one of them is enough for unique

44、 identification. Since this document caters to more than one SD module, and not all modules support the same set of test nuclei, a note is placed in the remarks of each test to indicate whether this applies to a specific module or not. Otherwise it is assumed that the test is supported by all platfo

45、rms. Basic Diagnostic Nuclei Ref. #Reference NameRemark 1BasicSpAccSerial port Access test/initialization 2CompProcInfoDisplay processor specific info (LOR register, Chip Revision) Processor and Peripherals Ref. #Reference NameRemark 6PapChksFlCalculate and Verify Checksum FLASH 7aPapUclkAclkCddaExt

46、ernal uClock A_CLK in CD-DA mode (SD5.2 only) 7bPapUclkAclkDvdExternal uClock A_CLK in DVD mode (SD5.2 only) 7cPapUclkAclkDvd96External uClock A_CLK in DVD (96kHz) mode (SD5.2 only) 8aPapSgsAclkCddaInternal PLL CLK in CD-DA mode 8bPapSgsAclkDvdInternal PLL CLK in DVD mode 8cPapSgsAclkDvd96Internal P

47、LL CLK in DVD (96kHz) mode 10PapFlashWrAccTests Backend flash write access function 11PapI2cNvramI2C NVRAM access 12PapI2cDispI2C / Sio Bus - Display PWB communications check 13PapUdeEcho / PapAtapiEchoUDE Echo (SD5.2) / ATAPI bus echo (SD5.12/SD5.31) 14PapUdePassEnter UDE Pass-through mode (SD5.2 o

48、nly) 15PapNvramWrRNVRAM Write Read 62PapChksSumShow checksums stored in flash Components Ref. #Reference NameRemark 16CompSdramWrRSDRAM Write Read Audio Ref. #Reference NameRemark 18aAudioDeemp0OnAudio Deemphasization 0 On 18bAudioDeemp0OffAudio Deemphasization 0 Off 18cAudioDeemp1OnAudio Deemphasiz

49、ation 1 On 18dAudioDeemp1OffAudio Deemphasization 1 Off 18eAudioDeemp0TristateOnAudio Deemphasization 0 Tristate On 18fAudioDeemp0TristateOffAudio Deemphasization 0 Tristate On 18gAudioDeemp1TristateOnAudio Deemphasization 1 Tristate On 18hAudioDeemp1TristateOffAudio Deemphasization 1 Tristate Off 19aAudioMuteOnAudio Mute On 19bAudioMuteOffAudio Mute Off 20aAudioPinkNoiseOnAudio Pinknoise On 20bAudioPinkNoiseOffAudio Pinknoise (or beep tone) Off 21aAudioSineOnAudio Sine signal On/Off 21bAudioSineBurstAudio Sine signal Burst Video Ref. #Reference NameRemark 22aInitProgressiveBoard