Sony-CDPX3000ES-cd-sm 电路图 维修手册.pdf

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1、MICROFILM AEP Model UK Model E Model Chinese Model SERVICE MANUAL CDP-X3000/X3000ES COMPACT DISC PLAYER Model Name Using Similar MechanismNEW Base Unit TypeBU-14B Optical Pick-up TypeKSS-213B/S-N SPECIFICATIONS Photo: CDP-X3000 RadioFans.CN 收音机爱 好者资料库 2 TABLE OF CONTENTS 1.SERVICING NOTES 1-1.Writin

2、g Focus/Tracking Auto Gain Data. 3 1-2.AF Mode. 3 1-3.ADJ Mode . 4 1-4.CLV-S Mode . 4 2.GENERAL. 5 3.DISASSEMBLY.10 4.ELECTRICAL ADJUSTMENTS.14 5.DIAGRAMS 5-1.IC Pin Function Description.16 5-2.Printed Wiring Boards Servo Section .22 5-3.Schematic Diagram Servo Section .25 5-4.Schematic Diagram Audi

3、o Section . 29 5-5.Printed Wiring Boards Audio Section . 34 5-6.Printed Wiring Boards Power Section . 39 5-7.Schematic Diagram Power Section . 41 5-8.Schematic Diagram Control Section .43 5-9.Printed Wiring Boards Control Section .45 6.EXPLODED VIEWS. 52 7.ELECTRICAL PARTS LIST.56 NOTES ON HANDLING

4、THE OPTICAL PICK-UP BLOCK OR BASE UNIT The laser diode in the optical pick-up block may suffer electro- static break-down because of the potential difference generated by the charged electrostatic load, etc. on clothing and the human body. During repair, pay attention to electrostatic break-down and

5、 also use the procedure in the printed matter which is included in the repair parts. The flexible board is easily damaged and should be handled with care. NOTES ON LASER DIODE EMISSION CHECK The laser beam on this model is concentrated so as to be focused on the disc reflective surface by the object

6、ive lens in the optical pick-up block. Therefore, when checking the laser diode emis- sion, observe from more than 30 cm away from the objective lens. LASER DIODE AND FOCUS SEARCH OPERATION CHECK Carry out the “S curve check” in “CD section adjustment” and check that the S curve waveforms is output

7、three times. Notes on chip component replacement Never reuse a disconnected chip component. Notice that the minus side of a tantalum capacitor may be dam- aged by heat. Flexible Circuit Board Repairing Keep the temperature of the soldering iron around 270 C dur- ing repairing. Do not touch the solde

8、ring iron on the same conductor of the circuit board (within 3 times). Be careful not to apply force on the conductor when soldering or unsoldering. This appliance is classified as a CLASS 1 LASER product. The CLASS 1 LASER PRODUCT MARKING is located on the rear exterior. Laser component in this pro

9、duct is capable of emitting radiation exceeding the limit for Class 1. The following caution label is located inside the unit. SAFETY-RELATED COMPONENT WARNING! COMPONENTS IDENTIFIED BY MARK ! OR DOTTED LINE WITH MARK ! ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS LIST ARE CRITICAL TO SAFE OPERATION.

10、REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY. CAUTION Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure. RadioFans.CN 收音机爱 好者资料库 3

11、SECTION 1 SERVICING NOTES 1-1. WRITING FOCUS/TRACKING AUTO GAIN DATA In general for the CD players that use a digital servo IC, the focus/ tracking gain is automatically adjusted each time a disc is changed. In this set, the gain in test disc (YEDS-18) has been written to a nonvolatile memory (IC803

12、: X24C01S) on the Display Board, and therefore the gain is not readjusted even if a disc is changed. Accordingly, always write auto gain data when replacing the Servo Board, IC803 on Display Board, or optical pick-up. 1)Connect CN805 1 pin (IN/OUT SW) and 6 pin (GND) on Display Board. Under this con

13、dition, the set will operate even when the disc lid is open (or Key Board is not connected). 2)Connect TP (ADJ: CN105 3 pin) on Servo Board to GND, and TP (VC: CN108 2 Pin) to TP3 (TEI: IC105 pin) with lead wires respectively. 3)Connect an oscilloscope to TP (TE: CN108 1 pin). 4)Insert the test disc

14、 (YEDS-18), turn on POWER switch, and play fifth music with (PLAY) and AMS Keys on the Remocon. 5)Adjust RV101 so that the waveform on oscilloscope is verticolly symmetric with respect to the A Vdc, and also its level is 1.3 0.6 Vp-p. At this time, A/B 100 = 22 (%) or less 6)The auto gain data are w

15、ritten when a lead wire between TP (ADJ: CN105 3 pin) and GND is removed. Note:If the POWER switch was turned on without connecting TP (ADJ) to the GND, auto gain data are not written to the memory even if a disc is inserted, but the previous data saved in the memory are used as focus/tracking data.

16、 1-2. AF MODE With the TP (AFJ: CN105 2 Pin) connected to the GND on Servo Board, turn on the POWER switch, and the AF mode is activated and the following checking can be made. 1-2-1. FL tube check All tubes turn on, then if button is pressed, the display will be as shown below. (Segment ON 1) (Segm

17、ent ON 1) 6 16 2 12 8 18 4 14 10 20 (Segment ON 2) 0Vdc B A symmetric level: 1.3 0.6 Vp-p IF P button is pressed, the display will be as shown below. (Seg- ment ON 2) + SERVO board TP (TE) TP (VC) Oscilloscope If STOP p is pressed, all tubes turn on again. RadioFans.CN 收音机爱 好者资料库 4 1-2-2. key check

18、All buttons are assigned with numbers respectively If a button is pressed, the number is counted up and the button number is displayed. 1-2-3. Remocon check Press button on the Remocon, and “ ”on FL tube turns on. If any other buttons are pressed, all tubes will turn off. 1-3. ADJ MODE With CN105 3

19、pin connected to 1 pin on the Servo Board, turn on the POWER switch, and the ADJ mode is activated where the following operation is executed. GFS, even if low continuously during playing, will cause noth- ing. High speed servo is disabled during an access. Gain of focus servo and spindle servo is no

20、t lowered. Manual operation and measurement for servo system are en- abled. (For detailed operation method, see the button function table in ADJ mode.) 1-4. CLV-S MODE Connect TP1(ADJ) to the GND after turning on the POWER switch, and the spindle servo becomes CLV-S mode during play- ing. Button fun

21、ction table in ADJ mode With the TIME key, the jitter value display mode is activated after all music remaining mode. The number buttons have the functions as listed below. Functions of number buttons (on Remocon attached) Button number display Button nameButton number display +88 =01 )02 003 PLAY S

22、egment ON 1 PSegment ON 2 pAll ON DISPLAY BOARD Conductor Side SERVO BOARD Conductor Side ButtonsFunctions 1Increase focus bias by 8 steps 2Adjust focus bias to the center 3Turn off tracking servo and sled servo 4Initialize auto gain 5Turn off focus servo 6Decrease focus bias by 8 steps 7Readjust fo

23、cus bias there 8Turn on tracking servo and sled servo 10Return auto focus bias to start point IC105 TP3 RV101 CN108 1 2 IC107 IC106 (TEI) (TE) (VC) CN107CN105 321CN106 (ADJ) (AFJ) (GND) 3 IC801 GND 71 6 IN/OUT SW CN805 5 SECTION 2 GENERAL This section is extracted from instruction manual. 6 7 8 9 10

24、 This set can be disassembled in the order shown below. SECTION 3 DISASSEMBLY TOP PLATE ASSY (Page 10) BACK PANEL ASSY (Page 13) FRONT PANEL ASSY (Page 11) MAIN BOARD (Page 13) OPTICAL PICK-UP (Page 12) BASE UNIT (Page 11) SLED MOTOR (Page 12) Note: Follow the disassembly procedure in the numerical

25、order given. TOP PLATE ASSY 1two ornamental screws 1two ornamental screws 2top plate assy 3connector (CN805) 11 FRONT PANEL ASSY BASE UNIT 1connector (CN801) 2three connectors (CN111-113) 3connector (CN941) 4two hexagon socket screws (M3 8) 4two hexagon socket screws (M3 8) 5front panel assy 1flat w

26、ire (23 core) (CN301) 2screw (BVTT3 6) 3lug 4four screws (B2.6 6) 5four holders (SP) 6base unit 7two compression springs (BU) 7two compression springs (BU) 12 SLED MOTOR OPTICAL PICK-UP 6two precision screws (P1.7 2.5) 0sled motor 5flat wire (6 core) (CN107) 4SERVO board 3four screws (B2.6 5) 2flat

27、wire (7 core) (CN109) 7screw (BVTT2.6 8) 8SLED board 1flat wire (16 core) (CN109) 3screw (BVTT3 8) 4leaf spring (OP) 1claw 2sled shaft A 5Remove the optical pick-up to direction of the arrow A 9Removal two solders. 13 BACK PANEL ASSY MAIN BOARD 4two ornamental screws (M3 8) 6bracket (SIDE) 3Removal

28、the solder. (JW2) 2five connectors (CN204-206, 402, 502) 5four screws (BVTT3 6) 7back panel assy 5three screws (BVTT3 6) 6bracket (SIDE) 1connector (CN942) 4two ornamental screws (M3 8) 6MAIN board 3screw (BVTT3 6) 3screw (BVTT4 6) 1flat wire (23 core) (CN301) 4lug 3screw (BVTT4 6) 5two rivets 2two

29、connectors (CN901, 902) 14 SECTION 4 ELECTRICAL ADJUSTMENTS Note: 1.CD block is basically designed to operate without adjustment. Therefore, check each item in order given. 2.Use YEDS-18 disc (Part No.: 3-702-101-01) unless otherwise indicated. 3.Use the oscilloscope with more than 10 M impedance. 4

30、.Clean an object lens by an applicator with netural detegeent when the signal level is low than specified value with the fol- lowing checks. S-Curve Check Connection Procedure: 1.Connect an oscilloscope to TP5 (FE: IC107 ! pin) on SERVO board. 2.Connect TP4 (FEI: IC105 pin) and TP (VC: CN108 2 pin)

31、on Servo board with a lead wire. 3.With the disc (YEDS-18) loaded, turn ON the POWER switch to execute focus searching. 4.In such a case, confirm the symmetry and level (p-p value) of the waveform (S-curve) on the oscilloscope. S-curve waveform 5.After check, remove the lead wire connected in step 2

32、. Note: Try to measure several times to make sure that the ratio of A: B or B: A is more than 10: 7. Take sweep time as long as possible and light up the brightness to obtain best waveform RF Level Check Connection: Procedure: 1.Connect an oscilloscope to the TP (RFO: CN108 3 pin) 2.Turn ON the POWE

33、R switch. 3.Load the disc (YEDS-18), and play the 5th music with (PLAY) and AMS Keys. 4.Confirm that a waveform and RF level on the oscilloscope are proper. Note: Clear RF signal waveform means that the shape “” can be clearly distinguished at the center of the waveform. RF signal waveform VOLT/DIV:

34、 200 mV TIME/DIV: 500 ns (with the 10 : 1 probe in use) level: 1.2 Vp-p E-F Balance (Traverse) Check Connection: Procedure: 1.Connect TP (ADJ: CN105 3 pin) on Servo Board to GND, and TP3 (TEI: IC105 pin) to TP (VC: CN108 2 pin) with lead wires respectively. 2.Connect on oscilloscope to TP (TE: CN108

35、 1 pin). 3.Turn ON the POWER switch. 4.Load the disc (YEDS-18) and press (PLAY) button. 5.Confirm that a waveform on oscilloscope is vertically sym- metric to AVdc, and also its level is proper. Traverse waveform + SERVO board TP (RFO) TP (VC) oscilloscope (AC range) + SERVO board TP (TE) TP (VC) os

36、cilloscope (DC range) 0Vdc B A symmetric level: 1.3 0.6 Vp-p At this time, A/B 100 = 22 (%) or less 6.After check, remove the lead wire connected in step 1. RF PLL Free-run Frequency Check 1.Connect a frequency counter to the TP (XPLCK: CN106 1 pin). 2.Turn ON the POWER switch. 3.Load the disc (YEDS

37、-18) and press (PLAY) button. Confirm that the frequency at TP (XPLCK) is 4.3218MHz. FOCUS/TRACKING AUTO GAIN DATA SETTING Refer to 1-1. Writing focus/tracking auto gain data on page 3. + Frequency counter SERVO board TP (XPLCK) +0.25 0.20 + SERVO board TP5 (FE) TP (VC) oscilloscope within 3.0 1.0 V

38、p-p A B symmetric 15 Adjustment Location: SERVO BOARD Conductor Side IC105 TP3 CN108 1 2 3 IC107 IC106 (TEI) (TE) (RFO) CN107CN105 3 1 CN106 (ADJ) (XPLCK) TP5 (FE) TP4 (FEI) 5 1 (VC) 16 SECTION 5 DIAGRAMS 5-1.IC PIN FUNCTION DESCRIPTION SERVO BOARD IC105CXD2545Q (DIGITAL SIGNAL PROCESSOR, FOCUS/TRAC

39、KING/SLED SERVO, EFM COMPARATOR) Pin No.Pin NameI/OFunction 1SRONOSled servo drive PWM signal output terminal Not used (open) 2SRDROSled servo drive PWM signal () output to the BA6297AFP (IC106) 3SFONOSled servo drive PWM signal output terminal Not used (open) 4TFDROTracking servo drive PWM signal (

40、) output to the BA6297AFP (IC106) 5TRONOTracking servo drive PWM signal output terminal Not used (open) 6TRDROTracking servo drive PWM signal (+) output to the BA6297AFP (IC106) 7TFONOTracking servo drive PWM signal output terminal Not used (open) 8FFDROFocus servo drive PWM signal (+) output to the

41、 BA6297AFP (IC106) 9FRONOFocus servo drive PWM signal output terminal Not used (open) 10FRDROFocus servo drive PWM signal () output to the BA6297AFP (IC106) 11FFONOFocus servo drive PWM signal output terminal Not used (open) 12VCOOOOscillator circuit output terminal for analog PLL of the playback EF

42、M Not used (open) 13VCOIIOscillator circuit input terminal for analog PLL of the playback EFM Not used (fixed at “L”) 14TESTIInput terminal for the test (fixed at “L”) 15DVSSGround terminal (digital system) 16TES2IInput terminal for the test (fixed at “L”) 17TES3IInput terminal for the test (fixed a

43、t “L”) 18PDOOCharge-pump output terminal for analog PLL of the playback EFM Not used (open) 19VPCOOPLL charge-pump output terminal for the variable pitch Not used (open) 20VCKIIClock signal input from external VCO for the variable pitch Not used (fixed at “L”) 21AVD2Power supply terminal (+5V) (anal

44、og system) 22IGENIPower supply terminal (+5V) (for operational amplifier) 23AVS2Ground terminal (analog system) 24(ADIO)ADIIIInput terminal for the A/D converter Not used (open) 25(RFAC)ADIOOOutput terminal of the operational amplifier Not used (open) 26RFDCIRF signal (DC level) input terminal for t

45、he digital servo process 27TEITracking error signal input from the RF amplifier in optical pick-up 28SEISled error signal input from the RF amplifier in optical pick-up 29FEIFocus error signal input from the RF amplifier in optical pick-up 30VCIMiddle point voltage (+2.5V) input from the RF amplifie

46、r in optical pick-up 31FILOOFilter output terminal for master clock of the playback master PLL 32FILIIFilter input terminal for master clock of the playback master PLL 33PCOOPhase comparison output terminal for master clock of the playback EFM master PLL 34CLTVIInternal VCO control voltage input of the playback master PLL 35AVS1Ground terminal (analog system) 36RFACIRF signal (AC level) in