Sony-RCD-W500-C-Service-Manual(1) 电路图 维修手册.pdf

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1、RCD-W500C US Model Canadian Model SERVICE MANUAL COMPACT DISC RECORDER Sony Corporation Audio Group Published by Sony Engineering Corporation 9-877-447-03 2004H16-1 2004.08 SPECIFICATIONS Ver 1.2 2004. 08 Model Name Using Similar MechanismNEW CD Section CD Mechanism TypeCDM53L-30B61M Base Unit TypeB

2、U-30BBD61M Optical Pick-up TypeA-MAX.4T Model Name Using Similar MechanismRCD-W100 CD-R/CD-RW CD Mechanism TypeCDM65-RBD2 Section Base Unit TypeRBD2 Optical Pick-up TypeKRM-220CAA DECK A (the CD player section) SystemCompact disc digital audio system LaserSemiconductor laser ( = 780 nm) Emission dur

3、ation: continuous Playable discsCD, CD-R, CD-RW Frequency response20 Hz 20,000 Hz (0.5 dB) Signal to Noise RatioOver 98 dB during play Wow and flutterBelow measurable limit DECK B (the CD-R and CD-RW recording section) SystemCompact disc digital audio system LaserSemiconductor laser ( = 780 nm) Emis

4、sion duration: continuous Playable discsCD, CD-R, CD-RW Recordable discsCD-R, CD-RW (for Audio) Frequency response20 Hz - 20,000 Hz (0.5 dB) Signal to Noise RatioOver 98 dB during play Wow and flutterBelow measurable limit Inputs ANALOG INImpedance: 47 kilohms (Phono jacks)Rated input: 500 mVrms Min

5、imum input: 250 mVrms DIGITAL OPTICAL IN (Square optical connector jack) Optical wavelength: 660 nm Outputs ANALOG OUTRated output: 2 Vrms (Phono jacks)Load impedance: over 10 kilohms DIGITAL OPTICAL OUT (Square optical connector jack) Wavelength: 660 nm Rated output: 18 dBm PHONESLoad impedance: 32

6、 ohms (Stereo phone jack)Rated output: 12mW General Power requirements120 V AC, 60 Hz Power consumption25 W Dimensions (approx.) (w/h/d) incl. projecting parts and control430 108 399 mm ( 17 4 3/8 15 3/4 inch) Mass (approx.)6.8 kg (15 lbs) Supplied accessories Design and specifications are subject t

7、o change without notice. Audio connecting cords Phono plug 2 (red/white) y Phono plug 2 (red/white) (2) Remote commander (remote) (1) R6 (size AA) batteries (2) RadioFans.CN 收音机爱 好者资料库 2 Laser component in this product is capable of emitting radiation exceeding the limit for Class 1. CAUTION Use of

8、controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure. Notes on chip component replacement Never reuse a disconnected chip component. Notice that the minus side of a tantalum capacitor may be damaged by heat. Flexible Circui

9、t Board Repairing Keep the temperature of soldering iron around 270C during repairing. Do not touch the soldering iron on the same conductor of the circuit board (within 3 times). Be careful not to apply force on the conductor when soldering or unsoldering. RCD-W500C SAFETY-RELATED COMPONENT WARNING

10、! COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED LINE WITH MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY. ATTENTION AU COMPOSANT AYANT RA

11、PPORT LA SCURIT! LES COMPOSANTS IDENTIFS PAR UNE MARQUE 0 SUR LES DIAGRAMMES SCHMATIQUES ET LA LISTE DES PICES SONT CRITIQUES POUR LA SCURIT DE FONCTIONNEMENT. NE REMPLACER CES COMPOSANTS QUE PAR DES PISES SONY DONT LES NUMROS SONT DONNS DANS CE MANUEL OU DANS LES SUPPMENTS PUBLIS PAR SONY. After co

12、rrecting the original service problem, perform the following safety checks before releasing the set to the customer: Check the antenna terminals, metal trim, “metallized” knobs, screws, and all other exposed metal parts for AC leakage. Check leakage as described below. LEAKAGE The AC leakage from an

13、y exposed metal part to earth ground and from all exposed metal parts to any exposed metal part having a return to chassis, must not exceed 0.5 mA (500 microamperes). Leakage current can be measured by any one of three methods. 1.A commercial leakage tester, such as the Simpson 229 or RCA WT-540A. F

14、ollow the manufacturers instructions to use these instruments. 2.A battery-operated AC milliammeter. The Data Precision 245 digital multimeter is suitable for this job. 3.Measuring the voltage drop across a resistor by means of a VOM or battery-operated AC voltmeter. The “limit” indication is 0.75 V

15、, so analog meters must have an accurate low-voltage scale. The Simpson 250 and Sanwa SH-63Trd are examples of a passive VOM that is suitable. Nearly all battery operated digital multimeters that have a 2V AC range are suitable. (See Fig. A) SAFETY CHECK-OUT To Exposed Metal Parts on Set 0.15 F 1.5

16、k AC Voltmeter (0.75 V) Earth Ground Fig. A. Using an AC voltmeter to check AC leakage. MODEL IDENTIFICATION BACK PANEL Parts No. PARTS No.MODEL 4-246-074-0s 4-246-074-1s US Canadian RadioFans.CN 收音机爱 好者资料库 3 RCD-W500C TABLE OF CONTENTS 1. SERVICING NOTE4 2. GENERAL5 3. DISASSEMBLY 6 3-1. Case (4095

17、38) 7 3-2. Loading Panel (CDR) 7 3-3. Front Panel Section 8 3-4. SW Board, LED Board, DISP Board 8 3-5. CD Mechanism Deck (CDM65-RBD2) 9 3-6. Tray 9 3-7. CDR Board 10 3-8. Motor Assy (Loading) (M201) 10 3-9. Holder (MG) Sub Assy, Dust Cover 11 3-10. Optical Pick-Up (KRM-220CAA)11 3-11. Cam (CH) 12 3

18、-12. MAIN Board12 3-13. CD Mechanism Deck (CDM53L-30B61M) 13 3-14. Fitting Base (Magnet) Assy 13 3-15. CLAMP MOTOR Board, Motor (Clamp) Assy (M701) 14 3-16. Fitting Base (Guide) Assy, Bracket (Chassis) 14 3-17. Tray (Sub) 15 3-18. Chassis (Mold B) 15 3-19. LOAD MOTOR Board, Motor (Loading) Assy (M70

19、2) 16 3-20. Stocker Section 16 3-21. Slider (Selection), Tension Spring (Shutter), Slider (Shutter) 17 3-22. Gear (Gear A), Gear (Gear B), Gear (U/D Slider)17 Precaution During Gear (Gear U/D Slider), Gear (Gear B), Gear (Gear A) Installation18 3-23. Gear (Chucking) 18 3-24. BD Board 19 3-25. Optica

20、l Block Section 19 4. TEST MODE 20 5. ELECTRICAL ADJUSTMENTS CD SECTION 23 CD-R/RW SECTION25 6. DIAGRAMS55 6-1. Block Diagrams CD-R Section 56 CD Section 57 POWER/DISPLAY Section 58 6-2. Printed Wiring Boards BD Section 59 6-3. Schematic Diagrams BD Section 60 6-4. Printed Wiring Boards SENSER/MOTOR

21、/SW Section 61 6-5. Schematic Diagrams SENSER/MOTOR/SW Section 62 6-6. Printed Wiring Boards CD-R Section (Side A) 63 6-7. Printed Wiring Boards CD-R Section (Side B) 64 6-8. Schematic Diagrams CD-R Section (1/4) 65 6-9. Schematic Diagrams CD-R Section (2/4) 66 6-10. Schematic Diagrams CD-R Section

22、(3/4) 67 6-11. Schematic Diagrams CD-R Section (4/4) 68 6-12. Printed Wiring Boards MAIN Section (Side A) 69 6-13. Printed Wiring Boards MAIN Section (Side B) 70 6-14. Schematic Diagrams MAIN Section (1/2) 71 6-15. Schematic Diagrams MAIN Section (2/2) 72 6-16. Printed Wiring Boards LED Section 73 6

23、-17. Schematic Diagrams LED Section 74 6-18. Printed Wiring Boards DISPLAY Section 75 6-19. Schematic Diagrams DISPLAY Section 76 6-20. IC Block Diagrams 77 6-21. IC Pin Function Description 84 7. EXPLODED VIEWS 7-1. Case Section94 7-2. Front Panel Section 95 7-3. Chassis Section 96 7-4. Overall Sec

24、tion (CDM53L-30B61M)97 7-5. Chassis (Mold) Assy Section (CDM53L-30B61M)98 7-6. Chassis Section (CDM53L-30B61M) 99 7-7. Base Unit Section (BU-30BBD61M) 100 7-8. CDM65-RBD2 101 8. ELECTRICAL PARTS LIST 102 Unleaded solder Boards requiring use of unleaded solder are printed with the lead- free mark (LF

25、) indicating the solder contains no lead. (Caution: Some printed circuit boards may not come printed with the lead free mark due to their particular size.) : LEAD FREE MARK Unleaded solder has the following characteristics. Unleaded solder melts at a temperature about 40C higher than ordinary solder

26、. Ordinary soldering irons can be used but the iron tip has to be applied to the solder joint for a slightly longer time. Soldering irons using a temperature regulator should be set to about 350C. Caution: The printed pattern (copper foil) may peel away if the heated tip is applied for too long, so

27、be careful! Strong viscosity Unleaded solder is more viscous (sticky, less prone to flow) than ordinary solder so use caution not to let solder bridges occur such as on IC pins, etc. Usable with ordinary solder It is best to use only unleaded solder but unleaded solder may also be added to ordinary

28、solder. RadioFans.CN 收音机爱 好者资料库 4 RCD-W500C SECTION 1 SERVICING NOTE NOTES ON HANDLING THE OPTICAL PICK-UP BLOCK OR BASE UNIT The laser diode in the optical pick-up block may suffer electrostatic break-down because of the potential difference generated by the charged electrostatic load, etc. on clot

29、hing and the human body. During repair, pay attention to electrostatic break-down and also use the procedure in the printed matter which is included in the repain parts. The flexible board is easily damaged and should be handled with care. NOTES ON LASER DIODE EMISSION CHECK The laser beam on this m

30、odel is concentrated so as to be focused on the disc reflective surface by the objective lens in the optical pick- up block. Therefore, when checking the laser diode emission, observe from more than 30 cm away from the objective lens. The emission check enables continuous checking of the S curve. LA

31、SER DIODE AND FOCUS SEARCH OPERATION CHECK Carry out the “S curve check” in “CD section adjustment” and check that the S curve waveform is output three times. Message C12/ Cannot Copy C13/ Rec Error C14/ TOC Error C41/ Cannot Copy C71/ Din Unlock Explanation You are trying to record a disc that cann

32、ot be played back in DECK-A or with an external device, such as CD-ROM or VIDEO CD. Remove the disc, and then insert a music CD for playback. Recording has not been completed successfully because of vibration. Relocate the unit in a place free of vibration and restart the recording again. The disc y

33、ou try to record is excessively dirty (such as oil- stained or finger marked) or scratched. Or the disc is not normal. Replace the disc with another one and restart the recording again. The unit did not read the TOC information. Insert other discs. The sound source you are trying to record is a copy

34、 of a commercial music software. Or you are trying to record on a CD-R/CD-RW digitally. Because of the restriction of the Serial Copy Management System, you cannot record a copy of a commercial music software. Neither can you record a CD-R/ CD-RW digitally. If this message is displayed momentarily,

35、this is not an error. It is caused by the digital signal during recording. During recording of a digital sound source, the connecting cable has been disconnected or the player of the sound source has turned off. Connect the cable or turn on the digital player. Self-diagnosis Function When the self-d

36、iagnosis function is activated to prevent the player from malfunctioning, three character service numbers in a combination with a message appears in the display. In this case, check the following table. 5 RCD-W500C SECTION 2 GENERAL 36 4 1 1 POWER button 2 H button 3 DISC 1 to DISC 5 A button and in

37、dicators 4 CD SYNCHRO NORMAL button 5 CD SYNCHRO HIGH button 6 OPEN/CLOSE button 7 H button 8 INPUT button 9 FINALIZE button q; ERASE button qa SBM button and indicator qs REC z button qd X button qf REC LEVEL knob qg x button qh PLAY MODE button qj TIME button qk DISPLAY button ql YES button w; l A

38、MS L knob wa CLEAR button ws MENU/NO button wd l AMS L knob wf ALBUM button wg PLAY MODE button wh TIME button wj x button wk PHONES jack wl X button e; PHONE LEVEL knob 2 5 978q; qa qs qd qfqgqhqjqkqlw;wdwawfwjwk e; wl wgwhws 6 RCD-W500C SECTION 3 DISASSEMBLY Note : Disassemble the unit in the orde

39、r as shown below. This set can be disassemble according to the following sequence. The dotted square with arrow () prompts you to move to the next job when all of the works within the dotted square () are completed. MOTOR ASSY (LOADING) (M201) OPTICAL PICK-UP (KRM-220CAA) CAM (CH) LOADING PANEL (CDR

40、) CD MECHANISM DECK (CDM53L-30B61M) CD MECHANISM DECK (CDM65-RBD2) FITTING BASE (MAGNET) ASSY FITTING BASE (GUIDE) ASSY, BRACKET (CHASSIS) LOAD MOTOR BOARD, MOTOR (LOADING) ASSY STOCKER SECTION GEAR (GEAR A), GEAR (GEAR B), GEAR(U/D SLIDER) GEAR (CHUCKING) SLIDER (SELECTION), TENSION SPRING (SHUTTER

41、), SLIDER (SHUTTER) TRAY (SUB) CHASSIS (MOLD B) BD BOARDOPTICAL BLOCK SECTION CLAMP MOTOR BOARD, MOTOR (CLAMP) ASSY SW BOARD, LED BOARD, DISP BOARD CDR BOARDHOLDER (MG) SUB ASSY, DUST COVER TRAY MAIN BOARD CASE (409538) FRONT PANEL SECTION SET 7 RCD-W500C Note : Follow the disassembly procedure in t

42、he numerical order given. 3-1. Case (409538) 3-2. Loading Panel (CDR) 4case (409538) 2two screws (case 3 TP2 3 8) 3two screws (case 3 TP2 3 8) 1two screws (case 3 TP2 3 8) 1 Slide the lever (cam (CH) to the direction of arrow. Front panel side CD mechanism deck (CDM65-RBD2) 3 2 lever (cam (CH) two h

43、ooks 4 loading panel (CDR) 8 RCD-W500C 3-3. Front Panel Section 3-4. SW Board, LED Board, DISP Board 7two claws 8front panel section 1connector (2pin) (CN900) 2connector (3pin) (CN690) 4connector (2pin) (CN920) 5three screws (+BVTP 3 8) 6 four screws (+BVTP 3 8) 3 wire (flat type) (21core) (CN671) 5

44、three screws (+BVTP 2.6 8) 7four claws 2two knobs (AMS) 1knob (AMS) 6twelve screws (+BVTP 2.6 8) 3four screws (+BVTP 2.6 8) 4SW board 8 LED board q;DISP board 9wire (flat type) (21core) (CN700) 9 RCD-W500C 3-5. CD Mechanism Deck (CDM65-RBD2) 3-6. Tray 3four screws (+BVTP 3 8) 2 wire (flat type) (11c

45、ore) (CN630) 1 connector (4pin) (CN111) 4 CDR mechanism deck (CDM65-RBD2) 1 Slide the lever (cam (CH) to the direction of arrow. 4 tray 2 Pull the tray while pressing the claw of the chassis in the direction of the arrow. 3 Pull the tray while pressing the claw of the chassis and the claw of the tra

46、y in the direction of the arrow. front panel side lever (cam (CH) claw claw chassis chassis 10 RCD-W500C 3-8. Motor Assy (Loading) (M201) 3-7. CDR Board 7 claw 6 claw 8connector (2pin) (CN104) 3 flexible flat cable (32core) (CN101) 4 flexible flat cable (11core) (CN102) 5 flexible flat cable (11core

47、) (CN103) 9 CDR board 2 bottom plate 1four screws (+BVTP 2.6 8) 1 Slide the cam (CH) to the direction of arrow. 2 Remove the belt (loading) from the pulley of the motor assy. 3 two claws 4 motor assy (loading) (M201) 11 RCD-W500C 3-9. Holder (MG) Sub Assy, Dust Cover 3-10. Optical Pick-Up (KRM-220CA

48、A) 4three screws (+BVTP 2.6 8) 3holder (MG) sub assy 1two claws 2two claws 5dust cover 8 flexible flat cable (32core) (from optical device) 1 flexible flat cable (11core) (CN103) 2 flexible flat cable (11core) (CN102) 3 flexible flat cable (32core) (CN101) 4two step screws 5two screws (2X9) (G with)

49、, +p tappin) 9optical pick-up (KRM-220CAA) 6two insulators (main) 7two insulators (main) 12 RCD-W500C 3-11. Cam (CH) 3-12. MAIN Board 11 6screw (+PTPWH 2.6 8) 5holder (BU) sub assy cam (CH) claw 1 2 4 3 A q; 9 Slide the cam (CH) to the direction of arrow A while pressing the claw. qa cam (CH) 7 gear (C) 8 gear (B) q;screw (+BVTP 3 8) 6 wire (flat type) (25core) (CN660) 8 wire (flat type) (