Kenwood_TK-7160_serv.pdf

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1、 2004-12 PRINTED IN JAPAN B51-8705-00 (N) 1123 VHF FM TRANSCEIVER TK-7160 SERVICE MANUAL Badge (B43-1179-04) Panel assy (A62-1107-13) Key top (K29-9342-01) Modular jack (E08-0877-05) RF coaxial receptacle (M) (E04-0167-05) DC cord (E30-3448-05) GENERAL . 2 SYSTEM SET-UP . 3 OPERATING FEATURES . 4 RE

2、ALIGNMENT. 5 INSTALLATION. 9 DISASSEMBLY FOR REPAIR . 11 CIRCUIT DESCRIPTION . 12 SEMICONDUCTOR DATA . 17 COMPONENTS DESCRIPTION . 18 PARTS LIST. 19 EXPLODED VIEW. 26 PACKING . 27 ADJUSTMENT . 28 TERMINAL FUNCTION. 33 PC BOARD DISPLAY UNIT (X54-3510-10) . 34 TX-RX UNIT (X57-7080-10) . 36 SCHEMATIC D

3、IAGRAM. 40 BLOCK DIAGRAM. 44 LEVEL DIAGRAM. 46 SPECIFICATION . BACK COVER CONTENTS TK-7160 2 INTRODUCTION SCOPE OF THIS MANUAL This manual is intended for use by experienced techni- cians familiar with similar types of commercial grade commu- nications equipment. It contains all required service inf

4、orma- tion for the equipment and is current as of this publication date. Changes which may occur after publication are covered by either Service Bulletins or Manual Revisions, which are issued as required. ORDERING REPLACEMENT PARTS When ordering replacement parts or equipment informa- tion, the ful

5、l part identification number should be included. This applies to all parts : components, kits, and chassis. If the part number is not known, include the chassis or kit number of which it is a part and a sufficient description of the required component for proper identification. PERSONAL SAFETY The f

6、ollowing precautions are recommended for personal safety : DO NOT transmit if someone is within two feet (0.6 meter) of the antenna. DO NOT transmit until all RF connectors are secure and any open connectors are properly terminated. SHUT OFF this equipment when near electrical blasting caps or while

7、 in an explosive atmosphere. All equipment should be properly grounded before power- up for safe operation. This equipment should be serviced by only qualified tech- nicians. PRE-INSTALLATION CONSIDERATIONS 1. UNPACKING Unpack the radio from its shipping container and check for accessory items. If a

8、ny item is missing, please contact KENWOOD immediately. 2. LICENSING REQUIREMENTS Federal regulations require a station license for each radio installation (mobile or base) be obtained by the equipment owner. The licensee is responsible for ensuring transmitter power, frequency, and deviation are wi

9、thin the limits permit- ted by the station license. Transmitter adjustments may be performed only by a li- censed technician holding an FCC first, second or general class commercial radiotelephone operators license. There is no license required to install or operate the radio. 3. PRE-INSTALLATION CH

10、ECKOUT 3-1. Introduction Each radio is adjusted and tested before shipment. How- ever, it is recommended that receiver and transmitter opera- tion be checked for proper operation before installation. 3-2. Testing The radio should be tested complete with all cabling and accessories as they will be co

11、nnected in the final installation. Transmitter frequency, deviation, and power output should be checked, as should receiver sensitivity, squelch operation, and audio output. Signalling equipment operation should be verified. 4. PLANNING THE INSTALLATION 4-1. General Inspect the vehicle and determine

12、 how and where the ra- dio antenna and accessories will be mounted. Plan cable runs for protection against pinching or crushing wiring, and radio installation to prevent overheating. 4-2. Antenna The favored location for an antenna is in the center of a large, flat conductive area, usually at the ro

13、of center. The trunk lid is preferred, bond the trunk lid and vehicle chassis using ground straps to ensure the lid is at chassis ground. 4-3. Radio The universal mount bracket allows the radio to be mounted in a variety of ways. Be sure the mounting surface is adequate to support the radios weight.

14、 Allow sufficient space around the radio for air cooling. Position the radio close enough to the vehicle operator to permit easy access to the controls when driving. 4-4. DC Power and wiring 1. This radio may be installed in negative ground electrical systems only. Reverse polarity will cause the ca

15、ble fuse to blow. Check the vehicle ground polarity before installation to prevent wasted time and effort. 2. Connect the positive power lead directly to the vehicle battery positive terminal. Connecting the Positive lead to any other positive voltage source in the vehicle is not rec- ommended. 3. C

16、onnect the ground lead directly to the battery negative terminal. 4. The cable provided with the radio is sufficient to handle the maximum radio current demand. If the cable must be extended, be sure the additional wire is sufficient for the current to be carried and length of the added lead. GENERA

17、L TK-7160 3 5. INSTALLATION PLANNING CONTROL STATIONS 5-1. Antenna system Control station. The antenna system selection depends on many factors and is beyond the scope of this manual. Your KENWOOD dealer can help you select an antenna system that will best serve your particular needs. 5-2. Radio loc

18、ation Select a convenient location for your control station radio which is as close as practical to the antenna cable entry point. Secondly, use your systems power supply (which supplies the voltage and current required for your system). Make sure sufficient air can flow around the radio and power s

19、upply to allow adequate cooling. SERVICE This radio is designed for easy servicing. Refer to the schematic diagrams, printed circuit board views, and align- ment procedures contained in this manual. GENERAL / SYSTEM SET-UP NOTE If you do not intend to use the 3.5-mm jack for the external speaker, fi

20、t the supplied speaker-jack cap to stop dust and sand from getting in. External speaker jack Power input connector Antenna connector Merchandise received License and frequency allocated by FCC Choose the type of transceiver Transceiver programming KCT-39 Connection cable KCT-18 Ignition sense cable

21、KCT-36 Extension cable KDS-100 Mobile data terminal KGP-2A Modem GPS receiver or KGP-2B Modem GPS controller KES-3 External speaker KAP-2 Horn alert/P.A. relay unit See page 5. A personal computer (IBM PC or compatible), programming interface (KPG-46), and programming software (KPG-99D) are required

22、 for programming. Frequency range (MHz)RF powerType 13617425WK,M (Option) (Option) KES-5 External speaker (Option) (Option) (Option)(Option) (Option) (Option) or Delivery You can install either KAP-2 or KCT-39 to the transceiver. SYSTEM SET-UP TK-7160 4 OPERATING FEATURES 1. Controls and Functions 1

23、-1. Front Panel q i o!0!1!2!3!4 w ert yu 1-2. Microphone !5 q (Power) switch Press to switch the transceiver ON or OFF. w key Press to activate its programmable function. The default setting is Volume Up. e key Press to activate its programmable function. The default setting is Volume Down. r Displa

24、y Refer to right. t key Press to activate its programmable function. The default setting is Zone Up. y key Press to activate its programmable function. The default setting is Zone Down. u Speaker Internal speaker. i Microphone jack Insert the microphone plug into this jack. o TX/RX Indicator Lights

25、red while transmitting. Lights green while receiv- ing a signal. !0 key Press to activate its programmable function. The default setting is Squelch Off Momentary. !1 key Press to activate its programmable function. The default setting is None (no function). !2 key Press to activate its programmable

26、function. The default setting is Channel Down. !3 key Press to activate its programmable function. The default setting is Channel Up. !4 key Press to activate its programmable function. The default setting is None (no function). !5 PTT switch Press this switch, then speak into the microphone to call

27、 a station. 1-3. Display IndicatorDescription Appears when the key programmed as Monitor or Squelch Off is pressed. Appears when the DTMF or 2-tone code of a call matches the code in your transceiver. Appears while using the Talk Around function. The selected zone is added to the scanning sequence.

28、Appears while scanning. Appears when a message is stored in the transceiver stack memory. Appears and blinks when a new message has arrived. Appears when the AUX port has been activated. The selected channel is set as a Priority channel. Appears when the Horn Alert function has been activated. The s

29、elected channel is added to the scanning sequence. Appears when Scrambler function has been selected. Appears when the Public Address function has been activated. Displays the currently selected zone and channel number, or the channel name. 1-4. Rear Panel External speaker jack Power input connector

30、 Antenna connector TK-7160 5 REALIGNMENT 1. Modes ModeFunction User modeFor normal use. PC modeUsed for communication between the radio and PC (IBM compatible). PC programmingUsed to read and write frequency data modeand other features to and from the radio. PC test modeUsed to check the radio using

31、 the PC. This feature is included in the FPU. PC tuning modeUsed to tune the radio using the PC. Clone modeUsed to transfer programming data from one radio to another. Self programmingYou can program the frequency, signalling modeand other functions using only the radio. 2. How to Enter Each Mode Mo

32、deOperation User modePower ON PC modeReceived commands from PC Clone mode+Power ON (Two seconds) Self programming mode+Power ON (Two seconds) 3. PC Mode 3-1. Preface The TK-7160 transceiver is programmed using a personal computer, a programming interface (KPG-46) and program- ming software (KPG-99D)

33、. The programming software can be used with an IBM PC or compatible. Figure 1 shows the setup of an IBM PC for programming. User modePC modePC programming mode Clone modePC test modePC tuning mode Self programming mode IBM-PC KPG-46 TK-7160 KPG-99D Fig. 1 3-2. Connection Procedure 1. Connect the TK-

34、7160 to the personal computer with the interface cable. 2. When the Power is switched on, user mode can be en- tered immediately. When the PC sends a command, the radio enters PC mode. When data is transmitted from transceiver, the TX indica- tor blink. When data is received by the transceiver, the

35、BUSY indi- cator blink. In the PC mode, “PROGRAM” is displayed on the LCD. 3-3. KPG-46 Description (PC programming interface cable : Option) The KPG-46 is required to interface the TK-7160 to the computer. It has a circuit in its D-subconnector (25-pin) case that converts the RS-232C logic level to

36、the TTL level. The KPG-46 connects the modular microphone jack of the TK-7160 to the computers RS-232C serial port. 3-4. Programming Software Description KPG-99D is the programming software for TK-7160 sup- plied on a CD-ROM. This software runs under Windows 98, ME, Windows 2000 or XP on an IBM-PC o

37、r compatible ma- chine. The data can be input to or read from TK-7160 and edited on the screen. The programmed or edited data can be printed out. It is also possible to tune the transceiver. 4. Clone Mode Programming data can be transferred from one radio to another by connecting them via their modu

38、lar microphone jacks. The operation is as follows (the transmit radio is the master and the receive radio is the slave). Note : Clone mode should be enabled. 1. Turn the master TK-7160 power ON with the key held down (2 seconds), “ CLONE ” is displayed on the LCD. 2. Power on the slave TK-7160. 3. C

39、onnect the cloning cable (No. E30-3382-05) to the modu- lar microphone jacks on the master and slave. 4. Press the key on the master TK-7160 transceiver. The data of the master is sent to the slave. While the master is sending data, red LED blinked. While the slave is receiving the data, “ PC ” is d

40、isplayed and green LED blinked. When cloning of data is completed, the master displays “END”, and the master red LED turned off, and the slave automatically operates in the User mode. The slave can then be operated by the same program as the master. 5. The other slave can be continuously cloned. Car

41、ry out the operation in step 2 to 4. TK-7160 6 4-1. Adding the data password. If the data password is set in the optional feature menu, you must enter the password (Master transceiver) to activate a clone mode. You can use 09 to configure the password. The maxi- mum length of the password is 6 digit

42、s. 1. +Power ON. 2. “CLN LOCK” is displayed on the LCD. 3. If the and keys is pressed while “CLN LOCK” is displayed, numbers (0 to 9) are displayed flashing. When you press the key, the currently selected number is determined. If you press the key after entering the password in this procedure, “CLON

43、E” is displayed if the entered password is correct. If the password is incorrect, “CLN LOCK” is redisplayed. Clone cable (E30-3382-05) Fig, 2 Flow Chart (Master radio) Press key+Power ON for 2 seconds Is data password set? Yes No Shows CLN LOCK Input passward if passward is correct Clone mode Start

44、the clone function 5. Self Programming Mode Write mode for frequency data and signaling, etc. To be used ONLY by the authorized service person maintaining the users equipment. After programming, reset the FPU to the “Self- Programming” disabled mode. Radios CANNOT be delivered to the end-user in the

45、 self-programming mode. 5-1. Enter to the Self Programming Mode Hold down the key 2 seconds and turn the power switch on. When enter the self programming mode, “1- 1” is displayed 2 seconds after “ SELF ” is displayed. 5-2. Adding the Data Password If the data password is set in the optional feature

46、 menu, you must enter the password to activate a self programming mode. You can use 09 to configure the password. The maxi- mum length of the password is 6 digits. 1. +Power ON. 2. “SLF.LOCK.R”* is displayed on the LCD. 3. If the and keys is pressed while “SELFLOCK” is displayed, numbers (0 to 9) ar

47、e displayed flashing. When you press the key, the currently selected number is determined. If you press the key after entering the password in this procedure, “SELF” is displayed if the en- tered password is correct. If the password is incorrect, “SLF.LOCK.R”* is redisplayed. * Read authorization password “SLF.LOCL.R” Overwrite password “SLF.LOCK.W” Note : This mode (self programming mode) cannot be set when it has been disabled with the FPU. 5-3. Channel Setting Mode Each channel can be setup in its action mode by using the panel keys. Pressing when “1- 1” is di